NACE CP1 STUDY COMPREHENSIVE EXAM
2026 WITH FULL SOLUTIONS
◉ Anode. Answer: Part of the metal that corrodes. Oxidation occurs
at the anode
◉ Return Path. Answer: Connects cathode and anode and allows
passage of electrons generated at the anode to the cathode
◉ Electrolyte. Answer: Medium that conducts ionic (rather than
electronic) current
◉ Negative Electrode. Answer: Zinc case which corresponds to the
anode in a corrosion cell
◉ High Voltage Detection Types. Answer: 1. Rolling Spring 2. Smooth
Neoprene Flaps 3. Bristle Brush
◉ Low Voltage Detectors Battery Range is:. Answer: 5-120V DC
◉ General Types of Holiday Detectors. Answer: 1. Low voltage DC 2.
High voltage DC 3. High voltage pulsed DC 4. High voltage AC
,◉ Adhesion Failures May be Caused by:. Answer: 1. Contaminated
surface 2. Wrong surface prep. 3. Insufficient profile 4. Exceeding
topcoat window
◉ Checking can be Described as:. Answer: Line cracks in the coating
surface
◉ Causes of Cracking. Answer: 1. Stress from movement 2. Internal
stress as coating ages
◉ Common Cause of Blistering. Answer: Surface contaminants: oil,
moisture, and/or grease
◉ Pinholes are:. Answer: Small holes in the coating
◉ Vacoules or voids are typically caused by:. Answer: Air trapped in
coating during mixing
◉ Cratering may be caused by:. Answer: Air trapped in coating
◉ A powdery, friable layer on the surface of a coating common with
epoxy coatings is:. Answer: Chalking
, ◉ Runs, sags and wrinkles are caused by:. Answer: 1. Coating
applied too thickly 2. Too much thinner 3. Surface too hot 4.
Improper spray technique
◉ Problems caused by amine blush. Answer: 1. Surface tackiness 2.
Incomplete cure 3. Poor adhesion
◉ Non drying films may be caused by:. Answer: 1. Environmental
issues 2. Wrong/contaminated thinner 3. Manufacturer coating
issues
◉ MSDS contains following. Answer: 1. Stability and reactivity 2.
Handling and storage 3. PPE 4. Physical and chemical properties
◉ Coating product data sheets contain. Answer: 1. Generic type 2.
Description 3. Features
4. Color 5. Finish 6. Proper use 7. Performance data 8. VOC values 9.
Application methods
◉ 3 ways coating is applied. Answer: 1. Brush 2. Roller 3. Spray
◉ High temp concerns. Answer: 1. Slow solvent evaporation 2.
leaves moisture on coating surface
2026 WITH FULL SOLUTIONS
◉ Anode. Answer: Part of the metal that corrodes. Oxidation occurs
at the anode
◉ Return Path. Answer: Connects cathode and anode and allows
passage of electrons generated at the anode to the cathode
◉ Electrolyte. Answer: Medium that conducts ionic (rather than
electronic) current
◉ Negative Electrode. Answer: Zinc case which corresponds to the
anode in a corrosion cell
◉ High Voltage Detection Types. Answer: 1. Rolling Spring 2. Smooth
Neoprene Flaps 3. Bristle Brush
◉ Low Voltage Detectors Battery Range is:. Answer: 5-120V DC
◉ General Types of Holiday Detectors. Answer: 1. Low voltage DC 2.
High voltage DC 3. High voltage pulsed DC 4. High voltage AC
,◉ Adhesion Failures May be Caused by:. Answer: 1. Contaminated
surface 2. Wrong surface prep. 3. Insufficient profile 4. Exceeding
topcoat window
◉ Checking can be Described as:. Answer: Line cracks in the coating
surface
◉ Causes of Cracking. Answer: 1. Stress from movement 2. Internal
stress as coating ages
◉ Common Cause of Blistering. Answer: Surface contaminants: oil,
moisture, and/or grease
◉ Pinholes are:. Answer: Small holes in the coating
◉ Vacoules or voids are typically caused by:. Answer: Air trapped in
coating during mixing
◉ Cratering may be caused by:. Answer: Air trapped in coating
◉ A powdery, friable layer on the surface of a coating common with
epoxy coatings is:. Answer: Chalking
, ◉ Runs, sags and wrinkles are caused by:. Answer: 1. Coating
applied too thickly 2. Too much thinner 3. Surface too hot 4.
Improper spray technique
◉ Problems caused by amine blush. Answer: 1. Surface tackiness 2.
Incomplete cure 3. Poor adhesion
◉ Non drying films may be caused by:. Answer: 1. Environmental
issues 2. Wrong/contaminated thinner 3. Manufacturer coating
issues
◉ MSDS contains following. Answer: 1. Stability and reactivity 2.
Handling and storage 3. PPE 4. Physical and chemical properties
◉ Coating product data sheets contain. Answer: 1. Generic type 2.
Description 3. Features
4. Color 5. Finish 6. Proper use 7. Performance data 8. VOC values 9.
Application methods
◉ 3 ways coating is applied. Answer: 1. Brush 2. Roller 3. Spray
◉ High temp concerns. Answer: 1. Slow solvent evaporation 2.
leaves moisture on coating surface