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Exam (elaborations)

Lean Bronze Certification Questions With Complete Answers

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LEAN BRONZE CERTIFICATION QUESTIONS WITH COMPLETE ANSWERS

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When you find a bottleneck, the first step should be:
a. add additional resources to the bottleneck
b. Look at removing waste in the process
c. line balancing
d. creating standard work


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b. Look at removing waste in the process (process in order b,c,d,a)

,Hour by hour charts help track production vs target to help operators and front-line
leaders make timely resource decisions. Hour by hour charts are an example of?
a. Leaders standardized work
b. Visual control
c. 5S
d. Interval


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b. Visual control




Which of the following are enablers to "separating man from machine"?
a. Standardized work, Jidoka
b. 5S, VSM
c. Autonomous Maintenace, Kaizen
d. Visual factory, Kaizen


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a. Standardized work, Jidoka




One of the foundations of the TPS is standardized work. Its purpose is to:
a. Ensure we capture the best practice work method
b. Reduce operator to operator variation
c. Provide a basis for improvement
d. All of the above


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, a. Product Family Matrix




Which is considered to be the WORST of the seven wastes?
a. Inventory
b. motion
c. Overproduction
d. Defects


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c. Overproduction




When the Ishikawa Diagram (Fishbone analysis) is used the potential causes are
broken down by:
a. 8P's
b. 4S's
c. 4M's
d. 5S's


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c. 4M's




What's the name of an activity that is non-value added but necessary?
a. Incidental
b. Auxiliary
c. Specified
d. A and B only

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d. A and B only




Production standards in a lean system should be established by:
a. Scheduling managers
b. process engineers
c. efficiency experts
d. Production workers


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d. Production workers




Idea management systems are an important part of engaging employees at all levels.
Which is NOT an element of a good suggestions system?
a. A suggestion box on the wall
b. A simple approval process
c. A plan for recognition of ideas
d. All ideas are encouraged even small ones


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a. A suggestion box on the wall




If my WIP is 10 pieces and my cycle time is 2.5 days, what is my throughput rate?
a. 4 pieces per day
b. 25 pieces per day

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