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Exam (elaborations)

Lean Bronze Certification Questions With Complete Answers

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LEAN BRONZE CERTIFICATION QUESTIONS WITH COMPLETE ANSWERS

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To identify waste in a selected production line, the first step is to:
a. Perform 5-S activities to organize the line
b. create a current state value stream map
c. determines the specific material that runs in the line
d. perform a time and motion study


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, b. create a current state value stream map




The concept of the downstream process going to the upstream process to pick up
product is called:
a. Just in time
b. Push system
c. Pull system
d. visual factory


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C. Pull System




For a production facility working five days per week (one 8-hour shift with 3 Ten-
minute breaks), the customer demand is 2700 units per week. What is the Takt time this
facility should produce to?
a. one unit every 54 seconds
b. one unit every 10 seconds
c. one unit every 50 seconds
d. one unit every 57 seconds


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c. one unit every 50 seconds
Takt time = available working time (AWT) / customer demand (CD)
AWT = 28,800 Seconds (8 hrs) - 1800 seconds (breaks)= 27,000
CD= 2700 Units / 5 days = 540 units per day
Takt time = 27,000 seconds / 540 units = 50 seconds

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