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PIPEFITTER STAR EXAM QUESTIONS AND CORRECT ANSWERS | LATEST UPDATED 2026/2027 WITH VERIFIED SOLUTIONS | ASSURED PASS | GRADED A+.

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PIPEFITTER STAR EXAM QUESTIONS AND CORRECT ANSWERS | LATEST UPDATED 2026/2027 WITH VERIFIED SOLUTIONS | ASSURED PASS | GRADED A+. What is the minimum safe working distance for overhead power lines? - ANSWER: 10 feet What causes 90% of all construction injuries and deaths and are used to help OSHA inspectors improve their effectiveness? - ANSWER: Focus Hazards What is the standard procedure used to safely de-energize equipment on circuits before they are worked on? - ANSWER: Lockout/Tagout Which of the following is not true about Material Safety Data Sheets? - ANSWER: They can be written in any language What are the four focus inspections OSHA compliance officers look for? - ANSWER: Fall Hazards, Electrical Hazards, Caught in, Struck by The sizes of pipe are identified by the measurement called the: - ANSWER: Nominal pipe size NPS 2 | P a g e Steel pipe is supplied with the following end finish (es): - ANSWER: PESC, T & C TBE (All of the above) Regulating or throttling flow is done with a: - ANSWER: Both B and C, (globe and gate valve) Violent flashing and collapsing of vapor bubbles in a centrifugal pump is called. - ANSWER: Cavitation Device that controls the pressure in a low pressure steam boiler - ANSWER: Pressuretrol Function of an evaporator - ANSWER: Absorb heat from the system Metal which has a high iron content - ANSWER: ferrous Why should the angle between the leg of a swing and the load never be less than 30 degrees? - ANSWER: More stress loads are applied on the sling 3 | P a g e What are two kinds of misalignment that must be checked for when installing pumps? - ANSWER: Parallel and angular alignment What is the function of a compressor? - ANSWER: Create flow in the system What is a typical type of welded pipe joints? - ANSWER: Butt-welded, Socketwelded, Slip-on Flanged (All of the above) List the four principle functions of valves. - ANSWER: Start/Stop, Regulate/Throttle, Relief, Reduce After fittings and tubes are cleaned and fluxed, they should be assembled and soldered - ANSWER: As soon as possible The relief valve is sized to the ________ rating of a boiler - ANSWER: Gross Output Four types of copper tube joints - ANSWER: Soldered, Brazed, Flared, Compression

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Uploaded on
December 3, 2025
Number of pages
142
Written in
2025/2026
Type
Exam (elaborations)
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Questions & answers

Subjects

  • pipefitter star
  • metal w

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1|Page




PIPEFITTER STAR EXAM QUESTIONS AND CORRECT
ANSWERS | LATEST UPDATED 2026/2027 WITH VERIFIED
SOLUTIONS | ASSURED PASS | GRADED A+.




What is the minimum safe working distance for overhead power lines? -
ANSWER: 10 feet



What causes 90% of all construction injuries and deaths and are used to help
OSHA inspectors improve their effectiveness? - ANSWER: Focus Hazards



What is the standard procedure used to safely de-energize equipment on circuits
before they are worked on? - ANSWER: Lockout/Tagout



Which of the following is not true about Material Safety Data Sheets? -
ANSWER: They can be written in any language



What are the four focus inspections OSHA compliance officers look for? -
ANSWER: Fall Hazards, Electrical Hazards, Caught in, Struck by



The sizes of pipe are identified by the measurement called the: - ANSWER:
Nominal pipe size NPS

,2|Page




Steel pipe is supplied with the following end finish (es): - ANSWER: PESC, T &
C TBE

(All of the above)




Regulating or throttling flow is done with a: - ANSWER: Both B and C, (globe
and gate valve)



Violent flashing and collapsing of vapor bubbles in a centrifugal pump is called. -
ANSWER: Cavitation



Device that controls the pressure in a low pressure steam boiler - ANSWER:
Pressuretrol



Function of an evaporator - ANSWER: Absorb heat from the system



Metal which has a high iron content - ANSWER: ferrous
Why should the angle between the leg of a swing and the load never be less than
30 degrees? - ANSWER: More stress loads are applied on the sling

,3|Page




What are two kinds of misalignment that must be checked for when installing
pumps? - ANSWER: Parallel and angular alignment



What is the function of a compressor? - ANSWER: Create flow in the system



What is a typical type of welded pipe joints? - ANSWER: Butt-welded,
Socketwelded, Slip-on Flanged (All of the above)



List the four principle functions of valves. - ANSWER: Start/Stop,
Regulate/Throttle, Relief, Reduce



After fittings and tubes are cleaned and fluxed, they should be assembled and
soldered - ANSWER: As soon as possible



The relief valve is sized to the ________ rating of a boiler - ANSWER: Gross
Output



Four types of copper tube joints - ANSWER: Soldered, Brazed, Flared,
Compression

, 4|Page




Most common hanger type - ANSWER: Clevis




Amount of heat required to bring about a change in a state in a substance -
ANSWER: Latent heat



Harmful products of incomplete combustion - ANSWER: Carbon Monoxide &
Aldehydes



Regulating or throttling flow is done with - ANSWER: Globe



4 main components in a refrigeration system - ANSWER: Compressor, Condenser,
Evaporator, Metering device.



Quanting of heat involved to change a substance that can be measured with a
thermometer - ANSWER: Sensible heat



Main advantage of a fluidized bed boiler - ANSWER: Low SO & NOx emissions
Two basic types of low-water cutoffs - ANSWER: Float type and electric probe



Measurement unit used to express rate of flow - ANSWER: Velocity

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