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ultrasonics, infrared thermography, and oil analysis.
Same as CBM
Prescriptive Maintenance (PrcM) - Instead of just
predicting failures, prescriptive maintenance strives to
produce outcome-focused recommendations. These
are actions for operators and maintenance based on
IoT (Internet of Things) inputs and analytics, to
minimize failures by taking timely actions by an
appropriate per
1) Conduct general inspections
2) Keep assets clean and accessible
3) Identify and eliminate problem sources
4) Support and create cleaning and lubricating
What can equipment standards and procedures
operators do to support 5) Standardize through visual workplace management
maintenance 6) Implement autonomous asset management
7) Perform minor maintenance and service items, e.g.
replacing filters, lubricating, and changing the oil
8) Work with the maintenance team to repair what
they are unable to perform
, Well informed, trained, and responsible operators will
ensure that assets are being kept in good working
Why would an
order. Operators are the first line of defense against
organization support
unplanned asset downtime. Operators who are in
operators who get
daily contact with assets can use their knowledge and
involved in maintenance?
skills to predict and prevent breakdowns and other
losses.
Backlog Maintenance - Maintenance tasks that are
essential to repair or prevent failures that have not
been completed yet. Simply a list of work that needs
to be done.
Capital Project Maintenance - Major projects valued
over a certain threshold, are treated as capital
projects for tax purposes. If projects are essential to
restoring the asset to designed capacity , not to add
additional capabilities, they should be treated as
maintenance costs.
Condition Based Maintenance (CBM) - Same as
predictive maintenance. Maintenance based on the
actual condition of an asset determined from
noninvasive measurements and tests. CBM allows
maintenance actions to be optimized by avoiding
traditional calendar or runtime directed maintenance
tasks.
Corrective Maintenance (CM) - Repair actions initiated
What are the different
categories of as a result of observed or measured
maintenance work conditions of an asset after or before the functional
failure. These repairs will restore the asset to normal
operating conditions
Operator Based Maintenance (OBM) - Also known as
TPM. OBM involves operators performing some basic
,maintenance activities. Operator based maintenance
is a cost effective practice to perform minor routine
and recurring maintenance tasks by the operators to
keep the equipment running efficiently.
Predictive Maintenance (PdM) - A maintenance
strategy based on the actual condition of an asset as
determined from noninvasive measurements and
tests using different predictive technologies such as
, A CMMS is an essential tool for all maintenance
organizations. It will help to improve the maintenance
departments efficiency and effectiveness and
ultimately , get more out of assets by streamlining
critical workflows, work identification, work task
planning, scheduling, and reporting.
The difference is a Enterprise Asset Management
system (EAM) is a enterprise wide collection of
Why would an modular applications such as asset management,
organization need to have material resource planning, finance, and human
a CMMS? What is the resources. These applications or systems interface
difference between a with each other seamlessly and can work effectively
CMMS and an EAM? across many locations and plants. They can be
expensive to install as well as keep up to date. E.g. (JD
Edwards)
Computerized Maintenance Management Systems
(CMMS) are stand alone applications related to
maintenance management. They can be interfaced
with other enterprise wide systems such as finance or
human resource systems. They are easier to use
compared to some EAM systems
1) Maintenance Cost Percent of ERV
2) Production Loss - Breakdowns
List 5 maintenance metrics 3) Reactive - CM unscheduled
and discuss why they are
important 4) Planned Maintenance
5) Overtime
6) Rework - maintenance quality