(ASSOCIATE C-101) WITH COMPLETE
SOLUTIONS
Function - ANSWER-The three Fs of product design are form, fit and __________.
Lean Manufacturing - ANSWER-High product quality, quick delivery, low costs are the
primary goals of what system?
Standardize - ANSWER-Which 5S step involves formatting 5S work instructions so that
they look and read alike?
Reduces the waste of excess motion, helps improve morale, and enables other lean
methods to be more successful - ANSWER-How does the 5S method aid in the goal of
lean manufacturing?
HMI - ANSWER-What is the interface used with CNC machines to load and monitor
programs?
PLC - ANSWER-The automation of many different manufacturing processes is done
through the use of a small computer called a __________.
An error message. - ANSWER-When a machine stops due to an problem, what would
the machine's HMI typically display?
Industry 4.0 - ANSWER-Smart sensors connected to manufacturing networks creates
what level of Industry?
Ethernet - ANSWER-What standard introduced in the early 1980s established a method
to physically connect machines from different manufacturers enabling them to
communicate to one another?
Predictive maintenance - ANSWER-Which IIoT application monitors equipment during
normal operation to prevent failures to the equipment?
Standards - ANSWER-Occupational Safety and Health Administration(OSHA) develops
__________ for safety retail and service industries to construction and manufacturing.
True - ANSWER-The regulation that requires manufacturers to document and report
information on the types of chemicals they use, store, release into the environment, or
dispose of is known as EPCRA. Is this statement TRUE or FALSE?
, Computers - ANSWER-The use of ___________________marked the advent of the
third industrial revolution?
Notify a supervisor immediately - ANSWER-If an operator knows a safety problem
exists with a machine, the operator should __________.
Emergency stop - ANSWER-A(n) __________ is a device or system that shuts down a
machine immediately if the operator is in danger.
It is closed - ANSWER-If the energy sources are shut down, what would this mean for a
pneumatic valve?
1. Shut down the equipment
2.Connect Hasp
3. Attach Lock
4. Add Tag
5. Test Start Equipment - ANSWER-What are the 5 steps of electrical Lockout/tagout
Falls - ANSWER-Which of the following is a common cause of workplace death?
Hazard assessment - ANSWER-The process of identifying potential hazards in the
workplace is known as a __________.
TRUE - ANSWER-An injury is defined as physical harm to the body that happens as a
result of exposure to some form of energy that exceeds the body's tolerance. Is this
statement TRUE or FALSE?
Standard operating procedure - ANSWER-A safe work place begins by designing in
safety by creating a(n) __________.
4 feet (1.2 meters) - ANSWER-OSHA requires elevated work surfaces to have guards if
the surface is __________ above ground.
Repetitive motion injuries - ANSWER-A consequence of work stations with poorly
designed ergonomics is __________.
Rotate tasks among employees - ANSWER-A common ergonomic practice to reduce
injuries is to __________.
Bump Caps - ANSWER-Which classification of hardhat is designed for use in areas of
low clearance and provides minimal impact resistance or protection from electrical
hazards?
Foot protection - ANSWER-What protection does a metatarsal guard provide?