SACA Certification C-101 Exam Questions
And Answers 2025 Update.
The three Fs of product design are form, fit and __________. - Answer✔Function
High product quality, quick delivery, low costs are the primary goals of what system? -
Answer✔Lean Manufacturing
Which 5S step involves formatting 5S work instructions so that they look and read alike? -
Answer✔Standardize
How does the 5S method aid in the goal of lean manufacturing? - Answer✔Reduces the waste
of excess motion, helps improve morale, and enables other lean methods to be more successful
What is the interface used with CNC machines to load and monitor programs? - Answer✔HMI
The automation of many different manufacturing processes is done through the use of a small
computer called a __________. - Answer✔PLC
When a machine stops due to an problem, what would the machine's HMI typically display? -
Answer✔An error message.
Smart sensors connected to manufacturing networks creates what level of Industry? -
Answer✔Industry 4.0
What standard introduced in the early 1980s established a method to physically connect
machines from different manufacturers enabling them to communicate to one another? -
Answer✔Ethernet
Which IIoT application monitors equipment during normal operation to prevent failures to the
equipment? - Answer✔Predictive maintenance
Occupational Safety and Health Administration(OSHA) develops __________ for safety retail
and service industries to construction and manufacturing. - Answer✔Standards
The regulation that requires manufacturers to document and report information on the types
of chemicals they use, store, release into the environment, or dispose of is known as EPCRA. Is
this statement TRUE or FALSE? - Answer✔True
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The use of ___________________marked the advent of the third industrial revolution? -
Answer✔Computers
If an operator knows a safety problem exists with a machine, the operator should __________.
- Answer✔Notify a supervisor immediately
A(n) __________ is a device or system that shuts down a machine immediately if the operator
is in danger. - Answer✔Emergency stop
If the energy sources are shut down, what would this mean for a pneumatic valve? - Answer✔It
is closed
What are the 5 steps of electrical Lockout/tagout - Answer✔1. Shut down the equipment
2.Connect Hasp
3. Attach Lock
4. Add Tag
5. Test Start Equipment
Which of the following is a common cause of workplace death? - Answer✔Falls
The process of identifying potential hazards in the workplace is known as a __________. -
Answer✔Hazard assessment
An injury is defined as physical harm to the body that happens as a result of exposure to some
form of energy that exceeds the body's tolerance. Is this statement TRUE or FALSE? -
Answer✔TRUE
In the event of an evacuation alarm, employees should __________. - Answer✔Shut down their
machines and leave the building
After exposure to most chemicals the eyes should be flushed continuously for __________
minutes. - Answer✔15
Grease is made from a liquid lubricant with what added to it to make it semi-solid? -
Answer✔Thickeners
What does the GHS hazardous material classification systems use to identify the danger of a
material? - Answer✔Pictograms
Every Safety Data Sheet must follow the same format that has __________ sections. -
Answer✔16
Safe handling procedures of chemicals are found in the __________. - Answer✔SDS
__________ is a system that rotates chemical stock to ensure they are used within their shelf
life. - Answer✔First in, first out
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