Inventory Management - Answers Objective of inventory management is to strike a balance between
inventory investment and customer service
Importance of inventory - Answers most expensive assets
less inventory= lower costs but greater chance of running out
more inventory raises costs but always keeps customers happy
Functions of inventory - Answers Provide a selection of goods for anticipated demands
separate various parts of the production process
advantage of quantity discounts
hedge against inflation
Inventory Example - Answers Department store
stockroom/warehouse
grocery store
auto work-in-process
Types of inventory - Answers Raw material
work-in-process
finished goods
maintenance/repair/oeprating (MRO)
Raw material - Answers purchased but not processed
work in process - Answers undergone some changes but not completed
finished goods - Answers completed product awaiting shipment
maintenance/repair/operating (MRO) - Answers necessary to keep machinery and processes productive
material flow cycle - Answers input --> wait for inspection --> wait to be moved --> move time --> wait in
queue for operator --> setup time --> run time --> output
managing inventory - Answers using ABC analysis
keeping records maintained
, ABC analysis - Answers divides inventory into three classes based on annual dollar volume, delivery
problems, quality problems, high shortage or holding cost, anticipated engineering changes
policies that focus on the few critical parts and not the many trivial ones
Record accuracy with the periodic systems - Answers regular checks of inventory
record accuracy with the perpetual inventory - Answers tracks receipts and subtractions on a continuing
basis
Independent - Answers demand for item is free from outside control of the demand for any other item
in inventory
basic economic order quantity model
production order quantity model
quantity discount model
Dependent - Answers demand for item is determined by a demand for some other item in the inventory
Cycle counting advantages - Answers eliminates shutdowns and interruptions
eliminates annual inventory adjustment
trained personnel audit inventory accuracy allows causes of errors to be identified and corrected
maintains accurate inventory records
holding costs - Answers costs of carrying inventory over time
varies on business, location, and interest rates
ordering cost - Answers the costs of placing an order and receiving goods
setup cost - Answers cost to prepare a machine or process for manufacturing an order, may be highly
correlated with time
Quality Definition - Answers Ability of a product or service to meet and exceed customer expectations
Quality Dimensions - Answers Customer view
operations