ALABAMA OTPS GENERAL INDUSTRIAL SAFETY EXAM –
ACTUAL PRACTICE QUESTIONS WITH VERIFIED ANSWERS
| REALISTIC 2026/2027 VERSION | INSTANT PDF READY
1. During a routine inspection of a metal fabrication shop, you observe that a worker is using a
pneumatic nail gun without a safety trigger and has removed the workpiece contact element.
The worker claims the tool performs better this way and that he has never been injured. What is
the most appropriate immediate action for the safety manager to take in accordance with
OSHA's general industry standards?
A. Allow the worker to continue until the end of the shift, then replace the tool with a compliant one the next
morning.
B. Immediately remove the tool from service and have it repaired to a compliant state before any further use.
C. Document the hazard and schedule a training session for the following week to address the issue.
D. Issue a verbal warning and allow the worker to continue, as he has not been injured.
Answer: B. Immediately remove the tool from service and have it repaired to a compliant state
before any further use.
2. A manufacturing plant has been cited for failing to have a written hazard communication
program. The safety director is tasked with developing the program. Which of the following
elements is the most critical to include to achieve compliance?
A. A list of all hazardous chemicals in the workplace and their Safety Data Sheets (SDSs).
B. A plan that describes how the employer will inform employees of the hazards associated with chemicals
and how to access information.
C. A schedule for annual retraining of all employees on chemical hazards.
D. A copy of the OSHA hazard communication standard itself, distributed to each employee.
Answer: B. A plan that describes how the employer will inform employees of the hazards
associated with chemicals and how to access information.
3. A worker is found lying unresponsive on the floor near an open electrical panel. The panel
shows signs of arcing. The first responder notices that the worker is not breathing and has no
pulse. What is the priority action for the responder?
A. Move the worker away from the panel to a safe distance immediately.
B. Check for a pulse for 10 seconds and then begin CPR if no pulse is found.
C. Ensure the power to the panel is turned off or isolated before touching the worker.
D. Start CPR immediately without moving the worker.
Answer: C. Ensure the power to the panel is turned off or isolated before touching the worker.
4. An industrial facility is planning to implement a lockout/tagout (LOTO) program. According
to OSHA 29 CFR 1910.147, which of the following is a required element that must be included?
A. Annual inspection of the LOTO procedures by a qualified employee, but no need to document the results.
B. Procedures for the safe application and removal of energy-isolating devices, including the release of stored
energy.
C. A provision allowing the authorized employee to use a personal lock that only they can remove, even if the
shift changes.
D. Training for authorized employees only, with no requirement for affected employees.
Answer: B. Procedures for the safe application and removal of energy-isolating devices,
,including the release of stored energy.
5. During an internal audit, you discover that a chemical storage area has incompatible
materials stored together, and a recent near-miss occurred when a container of acid was
placed next to a base. What is the most effective control to prevent a recurrence?
A. Implement a color-coding system for containers to identify hazard classes.
B. Provide segregation and separation of incompatible materials based on chemical compatibility.
C. Rely on employee training to recognize and avoid placing incompatible chemicals together.
D. Install a fire suppression system in the storage area.
Answer: B. Provide segregation and separation of incompatible materials based on chemical
compatibility.
6. A worker in a plant that processes dusty materials reports that they have been experiencing
respiratory symptoms. An air sampling survey is conducted and shows that airborne
concentrations of a particular dust are below the OSHA permissible exposure limit (PEL).
Which of the following actions is the best response?
A. Take no action, since the exposure is below the PEL.
B. Conduct a more thorough medical evaluation of the worker to determine if symptoms are work-related.
C. Implement engineering controls to reduce exposure further, even though the PEL is met.
D. Furnish respiratory protection to the worker voluntarily, but do not alter work practices.
Answer: B. Conduct a more thorough medical evaluation of the worker to determine if
symptoms are work-related.
7. A safety manager is reviewing a near-miss report where a forklift tipped over because the
driver took a corner too fast with a raised load. Which of the following is the most effective
administrative control to prevent such incidents?
A. Post a sign at the corner instructing drivers to slow down.
B. Conduct retraining for all forklift operators on safe cornering and load handling.
C. Install convex mirrors at the corner to improve visibility.
D. Enforce a speed limit and make it part of the operator's performance evaluation.
Answer: B. Conduct retraining for all forklift operators on safe cornering and load handling.
8. A new safety professional is developing a job safety analysis (JSA) for a task that involves
confined space entry. Which step should be performed first?
A. Identify the potential hazards associated with each step of the task.
B. Document the personal protective equipment (PPE) required for the task.
C. Break the task into its basic steps in chronological order.
D. Determine emergency response procedures for the confined space.
Answer: C. Break the task into its basic steps in chronological order.
9. An employee is performing a hot work operation near a storage area that contains flammable
liquids. The safety manager has determined that the area cannot be moved. What is the most
appropriate way to control the hazard?
A. Post a fire watch for 30 minutes after work is completed.
B. Use a fire-resistant blanket to cover all flammable materials.
C. Ensure that a fire extinguisher is available within 100 feet of the work.
D. Move all flammable liquids to a different location, even if it disrupts production.
, Answer: B. Use a fire-resistant blanket to cover all flammable materials.
10. During a routine safety inspection, you notice that several extension cords are being used
as permanent wiring for equipment. This is a common violation of which OSHA standard?
A. 29 CFR 1910.305 – Wiring methods, components, and equipment for general use.
B. 29 CFR 1910.304 – Wiring design and protection.
C. 29 CFR 1910.303 – General requirements for electrical installations.
D. 29 CFR 1910.307 – Hazardous (classified) locations.
Answer: A. 29 CFR 1910.305 – Wiring methods, components, and equipment for general use.
11. A worker is assigned to operate a band saw to cut metal. The saw has a guard that has been
removed to allow for easier visibility. The safety manager instructs the worker to reinstall the
guard, but the worker refuses, stating that the guard interferes with the work. What is the
correct course of action for the safety manager?
A. Accommodate the worker by allowing a temporary modification to the guard.
B. Stop the operation and ensure the guard is reinstalled before any further cutting.
C. Document the worker's refusal and allow them to sign a waiver exempting the employer from liability.
D. Ask the worker to demonstrate that they can safely operate the saw without the guard, then decide.
Answer: B. Stop the operation and ensure the guard is reinstalled before any further cutting.
12. A site safety supervisor is preparing for an OSHA inspection after a complaint was filed.
Which of the following actions is appropriate for the supervisor to take?
A. Review the plant's safety records and prepare to present them to the inspector.
B. Direct all employees to say they have no knowledge of the complaint if asked.
C. Refuse to allow the inspector to speak with employees privately.
D. Ask the inspector to present a warrant before allowing entry into non-public areas.
Answer: A. Review the plant's safety records and prepare to present them to the inspector.
13. An industrial hygienist is evaluating a process that involves exposure to noise levels
averaging 95 dBA over an 8-hour shift. The OSHA permissible exposure limit (PEL) for an
8-hour shift is 90 dBA, and the exchange rate is 5 dBA. What is the correct action the employer
should take?
A. Implement a hearing conservation program, including audiometric testing for all exposed workers.
B. Provide hearing protection only upon request, as the PEL is not exceeded.
C. Reduce exposure by implementing engineering controls to lower noise levels to 90 dBA.
D. Rotate workers so that no one is exposed for more than 4 hours at that level.
Answer: C. Reduce exposure by implementing engineering controls to lower noise levels to 90
dBA.
14. During a chemical spill in a laboratory, a worker immediately uses the emergency eyewash
station. Which of the following is the recommended minimum duration for flushing the eyes?
A. At least 5 minutes.
B. At least 10 minutes.
C. At least 15 minutes.
D. At least 20 minutes.
Answer: C. At least 15 minutes.
ACTUAL PRACTICE QUESTIONS WITH VERIFIED ANSWERS
| REALISTIC 2026/2027 VERSION | INSTANT PDF READY
1. During a routine inspection of a metal fabrication shop, you observe that a worker is using a
pneumatic nail gun without a safety trigger and has removed the workpiece contact element.
The worker claims the tool performs better this way and that he has never been injured. What is
the most appropriate immediate action for the safety manager to take in accordance with
OSHA's general industry standards?
A. Allow the worker to continue until the end of the shift, then replace the tool with a compliant one the next
morning.
B. Immediately remove the tool from service and have it repaired to a compliant state before any further use.
C. Document the hazard and schedule a training session for the following week to address the issue.
D. Issue a verbal warning and allow the worker to continue, as he has not been injured.
Answer: B. Immediately remove the tool from service and have it repaired to a compliant state
before any further use.
2. A manufacturing plant has been cited for failing to have a written hazard communication
program. The safety director is tasked with developing the program. Which of the following
elements is the most critical to include to achieve compliance?
A. A list of all hazardous chemicals in the workplace and their Safety Data Sheets (SDSs).
B. A plan that describes how the employer will inform employees of the hazards associated with chemicals
and how to access information.
C. A schedule for annual retraining of all employees on chemical hazards.
D. A copy of the OSHA hazard communication standard itself, distributed to each employee.
Answer: B. A plan that describes how the employer will inform employees of the hazards
associated with chemicals and how to access information.
3. A worker is found lying unresponsive on the floor near an open electrical panel. The panel
shows signs of arcing. The first responder notices that the worker is not breathing and has no
pulse. What is the priority action for the responder?
A. Move the worker away from the panel to a safe distance immediately.
B. Check for a pulse for 10 seconds and then begin CPR if no pulse is found.
C. Ensure the power to the panel is turned off or isolated before touching the worker.
D. Start CPR immediately without moving the worker.
Answer: C. Ensure the power to the panel is turned off or isolated before touching the worker.
4. An industrial facility is planning to implement a lockout/tagout (LOTO) program. According
to OSHA 29 CFR 1910.147, which of the following is a required element that must be included?
A. Annual inspection of the LOTO procedures by a qualified employee, but no need to document the results.
B. Procedures for the safe application and removal of energy-isolating devices, including the release of stored
energy.
C. A provision allowing the authorized employee to use a personal lock that only they can remove, even if the
shift changes.
D. Training for authorized employees only, with no requirement for affected employees.
Answer: B. Procedures for the safe application and removal of energy-isolating devices,
,including the release of stored energy.
5. During an internal audit, you discover that a chemical storage area has incompatible
materials stored together, and a recent near-miss occurred when a container of acid was
placed next to a base. What is the most effective control to prevent a recurrence?
A. Implement a color-coding system for containers to identify hazard classes.
B. Provide segregation and separation of incompatible materials based on chemical compatibility.
C. Rely on employee training to recognize and avoid placing incompatible chemicals together.
D. Install a fire suppression system in the storage area.
Answer: B. Provide segregation and separation of incompatible materials based on chemical
compatibility.
6. A worker in a plant that processes dusty materials reports that they have been experiencing
respiratory symptoms. An air sampling survey is conducted and shows that airborne
concentrations of a particular dust are below the OSHA permissible exposure limit (PEL).
Which of the following actions is the best response?
A. Take no action, since the exposure is below the PEL.
B. Conduct a more thorough medical evaluation of the worker to determine if symptoms are work-related.
C. Implement engineering controls to reduce exposure further, even though the PEL is met.
D. Furnish respiratory protection to the worker voluntarily, but do not alter work practices.
Answer: B. Conduct a more thorough medical evaluation of the worker to determine if
symptoms are work-related.
7. A safety manager is reviewing a near-miss report where a forklift tipped over because the
driver took a corner too fast with a raised load. Which of the following is the most effective
administrative control to prevent such incidents?
A. Post a sign at the corner instructing drivers to slow down.
B. Conduct retraining for all forklift operators on safe cornering and load handling.
C. Install convex mirrors at the corner to improve visibility.
D. Enforce a speed limit and make it part of the operator's performance evaluation.
Answer: B. Conduct retraining for all forklift operators on safe cornering and load handling.
8. A new safety professional is developing a job safety analysis (JSA) for a task that involves
confined space entry. Which step should be performed first?
A. Identify the potential hazards associated with each step of the task.
B. Document the personal protective equipment (PPE) required for the task.
C. Break the task into its basic steps in chronological order.
D. Determine emergency response procedures for the confined space.
Answer: C. Break the task into its basic steps in chronological order.
9. An employee is performing a hot work operation near a storage area that contains flammable
liquids. The safety manager has determined that the area cannot be moved. What is the most
appropriate way to control the hazard?
A. Post a fire watch for 30 minutes after work is completed.
B. Use a fire-resistant blanket to cover all flammable materials.
C. Ensure that a fire extinguisher is available within 100 feet of the work.
D. Move all flammable liquids to a different location, even if it disrupts production.
, Answer: B. Use a fire-resistant blanket to cover all flammable materials.
10. During a routine safety inspection, you notice that several extension cords are being used
as permanent wiring for equipment. This is a common violation of which OSHA standard?
A. 29 CFR 1910.305 – Wiring methods, components, and equipment for general use.
B. 29 CFR 1910.304 – Wiring design and protection.
C. 29 CFR 1910.303 – General requirements for electrical installations.
D. 29 CFR 1910.307 – Hazardous (classified) locations.
Answer: A. 29 CFR 1910.305 – Wiring methods, components, and equipment for general use.
11. A worker is assigned to operate a band saw to cut metal. The saw has a guard that has been
removed to allow for easier visibility. The safety manager instructs the worker to reinstall the
guard, but the worker refuses, stating that the guard interferes with the work. What is the
correct course of action for the safety manager?
A. Accommodate the worker by allowing a temporary modification to the guard.
B. Stop the operation and ensure the guard is reinstalled before any further cutting.
C. Document the worker's refusal and allow them to sign a waiver exempting the employer from liability.
D. Ask the worker to demonstrate that they can safely operate the saw without the guard, then decide.
Answer: B. Stop the operation and ensure the guard is reinstalled before any further cutting.
12. A site safety supervisor is preparing for an OSHA inspection after a complaint was filed.
Which of the following actions is appropriate for the supervisor to take?
A. Review the plant's safety records and prepare to present them to the inspector.
B. Direct all employees to say they have no knowledge of the complaint if asked.
C. Refuse to allow the inspector to speak with employees privately.
D. Ask the inspector to present a warrant before allowing entry into non-public areas.
Answer: A. Review the plant's safety records and prepare to present them to the inspector.
13. An industrial hygienist is evaluating a process that involves exposure to noise levels
averaging 95 dBA over an 8-hour shift. The OSHA permissible exposure limit (PEL) for an
8-hour shift is 90 dBA, and the exchange rate is 5 dBA. What is the correct action the employer
should take?
A. Implement a hearing conservation program, including audiometric testing for all exposed workers.
B. Provide hearing protection only upon request, as the PEL is not exceeded.
C. Reduce exposure by implementing engineering controls to lower noise levels to 90 dBA.
D. Rotate workers so that no one is exposed for more than 4 hours at that level.
Answer: C. Reduce exposure by implementing engineering controls to lower noise levels to 90
dBA.
14. During a chemical spill in a laboratory, a worker immediately uses the emergency eyewash
station. Which of the following is the recommended minimum duration for flushing the eyes?
A. At least 5 minutes.
B. At least 10 minutes.
C. At least 15 minutes.
D. At least 20 minutes.
Answer: C. At least 15 minutes.
