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ICC Welding Certification Exam – Practice Questions and Model Answers for Certification Exam Preparation

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This document contains practice questions and model answers covering the fundamental topics commonly assessed in ICC Welding Certification examinations, including welding processes, weld inspection, symbols, metallurgy, codes and standards, welding safety, defects, and quality control procedures. It is designed to help candidates review essential concepts, practice exam-style questions, and prepare effectively for certification exams

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ICC




ICC WELDING EXAM QUESTIONS AND ANSWERS
GRADED A+!!

Given, a column is 29 feet long. What is the maximum variation in straightness? answer
>>>0.3625; D1.1 5.23.1


Reference is made to Figure 6.4 in AWS D1.1, 2006. What is the maximum size discontinuity
allowed in 3/4" thick complete penetration groove weld? answer >>>1-1/16"; D1.1 F6.4(a)


If welding ASTM A913 steel of
thickness exceeding 1 1/2 inches (38 mm)
without use of preheat, what is the
maximum diffusible hydrogen permitted
from the filler metal being used? answer >>>8ml/100g (H8); D1.1 T3.2


For welding structural steel under AWS
D1.1, which welding process does not
require qualification testing? answer >>>SMAW, SAW, GMAC (not -S), FCAW; D1.1 3.2.1


Given: two pieces of 1/4-inch flat bar is
to be connected with a lap joint. What is
the minimum overlap of material in this
stress-carrying lap joint? answer >>>1-1/4"; D1.1 2.8.1.2


The specified depth of a welded girder

,ICC


is 36 inches. What is the maximum depth?
of this member? answer >>>36-1/8"; D1.1 5.23.9


For welding reinforcing steel, a welder
qualified using #8 (#25) bar, is qualified
to weld reinforcing bars answer >>>#8 and up; D1.4 6.3.2.2


What is the maximum SMAW?
electrode diameter when welding in the
vertical or overhead position, if the WPS
is to be prequalified? answer >>>3/16"; D1.1 T3.7


When welding sheet steel, the permitted
length of undercut of an arc spot weld of 1
inch diameter (25 mm) is answer >>>pi/8 or 0.39; D1.3 6.1.1.4


Reference is made to a CJP Groove
Weld column splice (in compression) on
material with a minimum tensile strength
of 70 ski. What is the minimum filler?
metal tensile strength required for this
application? answer >>>10 ski less than matching filler metal=60 ski? D1.1 T2.3


Reference is made to a CJP Groove
Weld column splice (in compression) on
material with a minimum tensile strength
of 70 ski. What is the minimum filler?

, ICC


metal tensile strength required for this
application? answer >>>10 ski less than matching filler metal=60 ski? D1.1 T2.3


For a welded built-up beam with a
specified depth of 10 inches (250 mm),
what is the acceptable range of actual?
depths following completion of welding? answer >>>10 +/- 1/8; D1.1 5.23.9


Submerged arc welding flux received
in damaged packaging must be discarded
or dried under what conditions? answer >>>Minimum temperature of 500F for 1 hr. before
use; 5.3.3.2


Nondestructive testing is required on a
particular long complete penetration
groove weld in a welded subassembly.
The design professional has determined
that spot testing of this weldment will be
sufficient. What is the minimum length of?
each spot test? answer >>>At least 1 in a 4"; D1.1 6.15.3


What is the effective area of a 1 inches?
thick complete penetration groove weld
that is 6 inches long? answer >>>6 sq.in; D1.1 2.3.1.5


For a Flare-V groove weld between
two reinforcing bars specified to be 4

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