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Summary Komatsu D51EX-22, D51PX-22 Dozer Bulldozer Repair Shop Service Manual

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Komatsu D51EX-22 & D51PX-22 Dozer Bulldozer Service Repair Shop Manual | Complete Maintenance & Troubleshooting Guide Keep your heavy equipment operating at peak performance with the Komatsu D51EX-22 & D51PX-22 Dozer Bulldozer Service Repair Shop Manual. This comprehensive workshop manual is designed for professional mechanics, technicians, and equipment owners who need detailed instructions for servicing, diagnosing, and repairing Komatsu D51 series bulldozers. Whether you're handling routine maintenance or complex mechanical repairs, this manual provides step-by-step procedures, detailed diagrams, and factory-level specifications to ensure accurate and efficient work. Key Features: Complete Service Repair Manual: Covers Komatsu D51EX-22 and D51PX-22 dozer models Step-by-Step Instructions: Clear procedures for maintenance, diagnostics, and repairs Detailed Diagrams & Schematics: Includes engine, hydraulic, electrical, and undercarriage systems Advanced Troubleshooting Guides: Quickly identify and resolve equipment issues Technical Specifications: Accurate torque values, tolerances, and adjustment data Workshop-Ready Format: Easy to navigate for efficient shop or field use ️ Topics Covered: Engine service, overhaul, and performance diagnostics Hydraulic system testing and repair Transmission and powertrain servicing Electrical system diagnostics and wiring diagrams Undercarriage, tracks, and blade components Steering and braking systems Preventive maintenance schedules and inspections Who This Is For: Komatsu D51EX-22 & D51PX-22 owners and operators Heavy equipment mechanics and technicians Construction and earthmoving professionals Equipment maintenance and service teams Why Choose This Manual? The Komatsu D51EX-22 / D51PX-22 Dozer Service Repair Manual is an essential resource for maintaining reliability, reducing downtime, and extending equipment life. It provides the professional-level detail needed to perform repairs with confidence and precision. SEO Keywords: Komatsu D51EX-22 manual, Komatsu D51PX-22 service manual, Komatsu dozer repair manual, bulldozer workshop manual Komatsu, heavy equipment service manual, Komatsu troubleshooting guide, D51 dozer maintenance manual, construction equipment repair guide

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CEBM019109


Shop
Manual




D51EX-22
D51PX-22
CRAWLER DOZER
SERIAL NUMBERS D51EX-22 B10001 and up
D51PX-22 B10001 and up

ENGINE 6D107E-1
This material is proprietary to Komatsu America Corp. and is not to be reproduced, used, or disclosed except in
accordance with written authorization from Komatsu America Corp.

It is our policy to improve our products whenever it is possible and practical to do so. We reserve the right to
make changes or improvements at any time without incurring any obligation to install such changes on products
sold previously.

Due to this continuous program of research and development, revisions may be made to this publication. It is
recommended that customers contact their distributor for information on the latest revision.

Copyright 2013 Komatsu
Printed in U.S.A.
Komatsu America Corp.
March 2013

,FOREWORD CONTENTS
12
CONTENTS 00




GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-1

STRUCTURE, FUNCTION AND MAINTENANCE STANDARD . . . . . . . . . . . . . . . . . . . . 10-1

STANDARD VALUE TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-1

TESTING AND ADJUSTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-1

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-1

DISASSEMBLY AND ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-1

OTHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-1




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,FOREWORD

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