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Laboratory Manual
Electricity for HVACR, 1st edition
by Joseph Moravek
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, TABLE OF CONTENT
Unit 1: Read This Unit First: What I Need to Know to Understand Electricity
Unit 2: Ohms Law
Unit 3: Safe Use of Electrical Instruments
Unit 4: Electrical Fasteners
Unit 5: Power Distribution
Unit 6: National Electric Code
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Unit 7: Electrical Installation of HVAC
Unit 8: Transformer
Unit 9: Relays, Contactors and Motor Starters
Unit 10: Capacitors
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Unit 11: Thermostats
Unit 12: Pressure Switches
Unit 13: Miscellaneous Electrical Components
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Unit 14: How Do Motors Work?
Unit 15: Motor Types
Unit 16: Green Electronically Commutated Motors (ECM)
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Unit 17: Understanding Electrical Diagrams
Unit 18: Resistors
Unit 19: Fundamentals of Solid-State Circuits
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Unit 20: Circuit Boards
Unit 21: Air Conditioning Systems
Unit 22: Gas Heating Systems
Unit 23: Electric Heating Systems
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Unit 24: Heat Pump
Unit 25: How to Start Electrical Troubleshooting
Unit 26: Basic Electrical Troubleshooting Techniques
Unit 27: Advanced Electrical Troubleshooting Techniques
Unit 28: Practical Troubleshooting
,Lab Manual Answers
Lab 2.1: Application of Ohm’s Law in Basic Circuits
Lab 2.2: Power Calculation and Ohm’s Law Applied to Circuits
Lab 3.1: Basic Multimeter and VOM Resistance Measurements
Lab 3.2: Taking Voltage and Current Measurements
Lab 4.1: Electrical Connections
Lab 6.1: National Electric Code® Considerations
Lab 7.1: HVACR Electrical Installation and Checklists
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Lab 7.2: Introduction to Diagrams
Lab 8.1: Transformer Identification and Analysis
Lab 9.1: Relay, Contactor, and Motor Starter Identification and Specifications
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Lab 9.3: Relay Logic – Part 2
Lab 9.4: Troubleshooting Control Circuits 84
Lab 10.1: Capacitor Selections and Testing 85
Lab 11.1: Mechanical Thermostat Function and Selection 86
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Lab 11.2: Electronic and Programmable Thermostat Selection and Function 87
Lab 12.1: Pressure Switches and Other Safety Switches Used in HVACR 88
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Lab 14.1: Introduction to Motor Types 90
Lab 14.2: Motor Control Systems and Diagrams 92
Lab 14.3: Motor Troubleshooting 93
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Lab 16.1: The ECM Motor 96
Lab 17.1: Common Diagrams and Symbols 98
Lab 19.1: Troubleshooting Printed Circuit Boards 100
Lab 22.1: Gas Heating Systems Controls and Wiring 101
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Lab 23.1: Electric Heating Systems Controls and Wiring 102
Lab 24.1: Heat Pump Controls and Wiring 103
Lab 25.1: Using a DMM for Basic Troubleshooting 104
Lab 26.1: Electrical Troubleshooting – The Hopscotch Method 106
Lab 27.1: Advanced Troubleshooting
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Unit 1
REVIEW QUESTIONS
1. What is electricity? Electricity is the flow of electrons between atoms.
2. What is current flow or amperage? Flow of electrons.
3. What creates a magnetic field in a conductor? Voltage or current flow? Current flow.
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4. What is voltage? Electrical pressure that pushes current flow.
5. What is the difference between a conductor and an insulator? A conductor allows current
flow and an insulator restricts current flow.
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6. What are the two common types of electricity? Direct current (DC) and alternating current
(AC).
7. What is control voltage? Control voltage is the electrical section of the HVACR system
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that manages the on and off cycles.
8. What is resistance? Resistance is the force that slows down the flow of electrons in a
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circuit.
9. What is a watt? Watt is the rate of doing work or power.
10. How are watts calculated? Watts or power is calculated by multiplying amps by voltage.
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11. What is a meant by a load? Any component that has a resistance to electron or current flow.
12. What is the difference between a complete circuit, open circuit and a short circuit?
A complete circuit is a path for electricity to flow. An open circuit means that there is break or
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“opening” in the wire or load stopping the flow of electrons. A short circuit has the power
going to ground or a condition in which the load has very low resistance.
13. What is a series circuit? A series circuit is a circuit that has only one path for current flow.