Capacity - correct answer The max rate of output of a process or system
What do long-term capacity plans involve? - correct answers Investments in new facilities and equip at
the organizational level, and require top mgmt participation and approval bc they are not easily
reversed
When choosing a capacity strategy, what do managers need to consider? - correct answers How much of
a cushion is needed for variable demand & should we expand capacity ahead of demand or wait until
demand is more certain
2 ways capacity can be expressed - correct answers1. output measures
2. input measures
When are output measures of capacity best utilized? - correct answersWhen applied to individual
processes within the firm or when the firm provides a relatively small number of standardized services
or products
When are input measures of capacity best utilized? - correct answersLow volume, flexible processes
What is the problem w/ input measures? - correct answersDemand is invariably expressed as an output
rate
Utilzation - correct answersThe degree to which a resource such as equipment, space, or the workforce
is currently being used
Utilization formula - correct answersU= Average output rate / Max capacity * 100%
Deciding on the best level of capacity involves consideration for the __ of ___ - correct answersEfficiency
of operations
,Economies of scale - correct answersStates that the average unit cost of a service or good can be
reduced by increasing its output rate
4 reasons why economies of scale can drive costs down when output increases - correct answers1. fixed
costs are spread over more units
2. construction costs are reduced
3. costs of purchased materials are cut
4. process advantages are found
Diseconomies of scale - correct answersOccurs when the average cost per unit increases as the facility's
size increases
3 dimensions of capacity strategy - correct answers1. sizing capacity cushions
2. timing and sizing expansion
3. linking process capacity and other operating decisions
Capacity cushion - correct answersThe amount of reserve capacity a process uses to handle sudden
increases in demand or temporary losses of production capacity
Capacity cushion formula - correct answersCC= 100% - Average Utilization Rate %
In a capital intensive industry, a capacity cushion of __ % is preferred - correct answers10% or under
In less capital intensive industries, the capacity cushion should be around __ % - correct answers30-40%
Businesses find large capacity cushions appropriate when ___ varies - correct answersdemand
2 extreme strategies for expanding capacity - correct answers1. expansionist strategy (large, infrequent
jumps in capacity)
, 2. wait & see strategy (smaller. more frequent jumps)
A ___ approach is needed for long term capacity decisions - correct answerssystematic
4 steps for a sound capacity decision (assuming mgmt already determined existing capacity & whether
current capacity cushion is appropriate) - correct answers1. estimate future capacity requirements
2. identify gaps by comparing requirements w/ available capacity
3. develop alt plans for reducing the gaps
4. evaluate each alt, both quant and qual, and make a final choice
Capacity requirements - correct answersWhat a process's capacity should be for some future time
period to meet the demand of customers (ext or int) given the firm's desired capacity cushion
2 ways capacity requirements can be expressed - correct answers1. output measure
2. input measure
4 potential foundations for the estimate of capacity requirements - correct answers1. forecasts of
demand
2. productivity
3. competition
4. technological change
Planning horizon - correct answersThe set of consecutive time periods considered for planning purposes
What is the simplest way to express capacity requirements? - correct answersan output rate
4 situations output measures might be insignificant - correct answers1. product variety and process
divergence is high
2. the product or service mix is changing
3. productivity rates are expected to change