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Welding Level 2, Module 5 Exam 2025 Questions & Answers with 100% Correct Answers | Verified
When the flux-cored wire does not require an external shielding gas, the process is called 
_____________________. - self-shielding FCAW or FCAW-S 
If the tongue and lace area of your safety shoes is exposed, you should wear _____________________. - 
leather spats or chaps 
When possible use powered extraction systems that are designed to remove ___________________. - 
welding fumes 
Modes of GMAW metal transfer include: - spray transfer, globular transfer, and pulsed transfer 
Pulsed transfer (...
- Exam (elaborations)
- • 2 pages •
When the flux-cored wire does not require an external shielding gas, the process is called 
_____________________. - self-shielding FCAW or FCAW-S 
If the tongue and lace area of your safety shoes is exposed, you should wear _____________________. - 
leather spats or chaps 
When possible use powered extraction systems that are designed to remove ___________________. - 
welding fumes 
Modes of GMAW metal transfer include: - spray transfer, globular transfer, and pulsed transfer 
Pulsed transfer (...
Welding Level 2, Module 6 Exam 2025 Questions & Answers with 100% Correct Answers | Verified
In the GMAW process, a composite-cored electrode (powdered metal inside core) is used for the 
____________________. - filler metal 
When gas welding, you must always wear a _________________ or __________________, and the 
lenses must be an approved shade. A properly tinted welding hood is best for all forms of welding. - 
face shield or safety glasses 
Use ____________________ systems to remove welding fumes. - powered extraction 
When preparing a welding area, set up ____________________. - w...
- Exam (elaborations)
- • 2 pages •
In the GMAW process, a composite-cored electrode (powdered metal inside core) is used for the 
____________________. - filler metal 
When gas welding, you must always wear a _________________ or __________________, and the 
lenses must be an approved shade. A properly tinted welding hood is best for all forms of welding. - 
face shield or safety glasses 
Use ____________________ systems to remove welding fumes. - powered extraction 
When preparing a welding area, set up ____________________. - w...
Welding Level 2, Module 7 Exam 2025 Questions & Answers with 100% Correct Answers | Verified
A shielding gas can be generated entirely from the ____________________ in the electrode core. (self 
shielded FCAW-S) - flux 
If a hard hat is required for the environment, use one that allows the attachment of 
____________________. - rear deflector material 
When preparing to practice welding, set up ____________________ around the welding area. - flash 
sheids 
V-groove weld coupons must be beveled at _________to___________degrees for carbon steel or low 
alloy plate. - 30 to 37 1/2 
Slower ...
- Exam (elaborations)
- • 2 pages •
A shielding gas can be generated entirely from the ____________________ in the electrode core. (self 
shielded FCAW-S) - flux 
If a hard hat is required for the environment, use one that allows the attachment of 
____________________. - rear deflector material 
When preparing to practice welding, set up ____________________ around the welding area. - flash 
sheids 
V-groove weld coupons must be beveled at _________to___________degrees for carbon steel or low 
alloy plate. - 30 to 37 1/2 
Slower ...
Welding Level 2, Module 8 Exam 2025 Questions & Answers with 100% Correct Answers | Verified
If you see the label TIG on a welding machine, that machine is considered to be what kind of welding 
machine? - GTAW 
During the GTAW process, UV radiation in the atmosphere near the weld can ionize 
___________________. - oxygen 
GTAW is most commonly performed using ___________________. - direct current electrode 
negative (DCEN) 
High voltage, high frequency current creates a very stable arc that is able to jump a gap of about 
_____________________. - 1/2 inch 
Advanced features and control...
- Exam (elaborations)
- • 2 pages •
If you see the label TIG on a welding machine, that machine is considered to be what kind of welding 
machine? - GTAW 
During the GTAW process, UV radiation in the atmosphere near the weld can ionize 
___________________. - oxygen 
GTAW is most commonly performed using ___________________. - direct current electrode 
negative (DCEN) 
High voltage, high frequency current creates a very stable arc that is able to jump a gap of about 
_____________________. - 1/2 inch 
Advanced features and control...
Welding Level 2, Module 9 Exam 2025 Questions & Answers with 100% Correct Answers | Verified
Since there is no flux in GTAW welding, ____________________. - no postweld cleaning is necessary 
When a hard hat is required while welding, use one that allows the attachment of 
_____________________. - rear deflector material and a face shield. 
Approved fire extinguishers must be available before ____________________. - any welding or 
cutting 
Clean the steel plate before welding to remove mill scale, because the direct current electrode negative 
(DCEN) used in GTAW has __________________...
- Exam (elaborations)
- • 2 pages •
Since there is no flux in GTAW welding, ____________________. - no postweld cleaning is necessary 
When a hard hat is required while welding, use one that allows the attachment of 
_____________________. - rear deflector material and a face shield. 
Approved fire extinguishers must be available before ____________________. - any welding or 
cutting 
Clean the steel plate before welding to remove mill scale, because the direct current electrode negative 
(DCEN) used in GTAW has __________________...
Welding Level 1, Module 6 Exam 2025 Questions & Answers with 100% Correct Answers | Verified
What group publishes the "Boiler and Pressure Vessel Code"? -ASME (American Society of 
Mechanical Engineers) 
What group is a private organization that does not actually prepare standards, instead it adopts 
standards that it feels are of value to the public interest? -ANSI (American National Standards 
Institute) 
If you have been directed to perform an unsafe act by your immediate supervisor, what should you do? - 
You go "over their head" to the general foreman, superintendent, p...
- Exam (elaborations)
- • 3 pages •
What group publishes the "Boiler and Pressure Vessel Code"? -ASME (American Society of 
Mechanical Engineers) 
What group is a private organization that does not actually prepare standards, instead it adopts 
standards that it feels are of value to the public interest? -ANSI (American National Standards 
Institute) 
If you have been directed to perform an unsafe act by your immediate supervisor, what should you do? - 
You go "over their head" to the general foreman, superintendent, p...
Welding Level 1 Module 2 Review Exam 2025 Questions & Answers with 100% Correct Answers | Verified
For gas welding, either the face shield or the lenses of the safety glasses must be an approved 
shade__filter - b. 3 to 6 
Most worksite fires caused by welding or cutting are started by - d. Cutting Torches 
When mixed with air or oxygen, __will explode at much lower concentrations than any other fuel - c. 
Acetylene 
When pure oxygen is combined with fuel gases, the pure oxygen produces - d. A high temperature 
flame needed for flame cutting 
Oxygen has a strong garlic-like odor so leaks can ...
- Exam (elaborations)
- • 2 pages •
For gas welding, either the face shield or the lenses of the safety glasses must be an approved 
shade__filter - b. 3 to 6 
Most worksite fires caused by welding or cutting are started by - d. Cutting Torches 
When mixed with air or oxygen, __will explode at much lower concentrations than any other fuel - c. 
Acetylene 
When pure oxygen is combined with fuel gases, the pure oxygen produces - d. A high temperature 
flame needed for flame cutting 
Oxygen has a strong garlic-like odor so leaks can ...
welding level 1 module 2 Exam 2025 Questions & Answers with 100% Correct Answers | Verified
backfire - a loud snap or pop as a torch flame is extinguished 
carburizing flame - A flame burning with an excess amount of fuel; also called a reducing flame. 
drag lines - The lines on the edge of the material that result from the travel of the cutting oxygen 
stream into, through, and out of the metal. 
dross - the material that is expelled from the kerf when cutting using a thermal process, sometimes 
called slag 
ferrous metals - metals containing iron 
flashback - the flame burning back i...
- Exam (elaborations)
- • 4 pages •
backfire - a loud snap or pop as a torch flame is extinguished 
carburizing flame - A flame burning with an excess amount of fuel; also called a reducing flame. 
drag lines - The lines on the edge of the material that result from the travel of the cutting oxygen 
stream into, through, and out of the metal. 
dross - the material that is expelled from the kerf when cutting using a thermal process, sometimes 
called slag 
ferrous metals - metals containing iron 
flashback - the flame burning back i...
Welding Level 1 Module 1 Review Exam 2025 Questions & Answers with 100% Correct Answers | Verified
Accidents are made more likely for employees in the age group - a. 18 and under 
Body protection while welding is best provided by wearing - c. Cotton clothing 
Which of the following is a correct statement - c. The recommended shade for SMAW welding is 10- 
14 
The potentially toxic coating that is used in galvanized metal is - a. Zinc 
To make sure your respirator provides proper protection you must__each time you wear it - b. 
Positive and Negative fit test must be performed 
A confined space...
- Exam (elaborations)
- • 2 pages •
Accidents are made more likely for employees in the age group - a. 18 and under 
Body protection while welding is best provided by wearing - c. Cotton clothing 
Which of the following is a correct statement - c. The recommended shade for SMAW welding is 10- 
14 
The potentially toxic coating that is used in galvanized metal is - a. Zinc 
To make sure your respirator provides proper protection you must__each time you wear it - b. 
Positive and Negative fit test must be performed 
A confined space...
Welding final Exam 2025 Questions & Answers | Questions with 100% Correct Answers | Verified
Which of the following is the definition of "policy" - Plan 
Arc radiation can cause what on skin? - Burns 
Which of the following decible measurements can cause heating damage? - 95 
Johnny is welding in a confined space. Which of the following gases is likely to be consumed and could 
cause Jonny to suffocate if it is completely depleted? - Oxygen 
Sophia is designing a new welding shop for the local high school. Where should the compressed gas and 
fuel cylinders be stored? - In a locat...
- Exam (elaborations)
- • 7 pages •
Which of the following is the definition of "policy" - Plan 
Arc radiation can cause what on skin? - Burns 
Which of the following decible measurements can cause heating damage? - 95 
Johnny is welding in a confined space. Which of the following gases is likely to be consumed and could 
cause Jonny to suffocate if it is completely depleted? - Oxygen 
Sophia is designing a new welding shop for the local high school. Where should the compressed gas and 
fuel cylinders be stored? - In a locat...