Written by students who passed Immediately available after payment Read online or as PDF Wrong document? Swap it for free 4.6 TrustPilot
logo-home
Document preview thumbnail
Preview 3 out of 16 pages
Exam (elaborations)

MQM 227 – Operations Management | 100 Test Questions on Process Flow, Lean, Quality Control, Six Sigma | Illinois State University

Document preview thumbnail
Preview 3 out of 16 pages

This document contains 100 verified questions and answers from Test 2 of MQM 227 – Operations Management at Illinois State University. It delivers a comprehensive assessment of intermediate to advanced operational topics including process flow analysis, lean systems, quality management, and Six Sigma methodology. Students are tested on flowcharting techniques such as service blueprinting, transformation process mapping, Little’s Law, and business process reengineering (BPR). Key lean concepts covered include waste elimination, setup time reduction (SMED), the Kanban system, and the evolution of lean thinking from Toyota Production System to modern U.S. applications. The exam also emphasizes statistical process control (SPC), control charts (P-chart, X-bar, R-chart), process capability, and variation types (common vs. assignable causes). Additionally, it examines the cost of quality (prevention, appraisal, internal and external failure), dimensions of product and service quality, and quality pioneers like Deming, Juran, and Crosby. Students will also explore Six Sigma’s DMAIC framework and the seven quality tools including histograms, check sheets, and cause-and-effect diagrams. This test prep material is ideal for students in operations management, industrial engineering, quality assurance, and business process improvement courses, providing a deep understanding of both theoretical concepts and applied methodologies. Keywords: operations management, MQM 227, process flow, lean systems, Kanban, SMED, Little’s Law, BPR, SPC, control charts, process capability, Six Sigma, DMAIC, cost of quality, Deming, Crosby, Juran, P-chart, continuous improvement, service blueprinting, quality tools

Content preview

MQM 227 Test 2 Questions and Answers
100% Correct

(T/F) service blueprinting is another name for a flow chart in process-flow

analysis - 🧠 ANSWER ✔✔true


(T/F) process flow must always be forward and cannot loop back to

previous options - 🧠 ANSWER ✔✔false


the first step in flow chart analysis is: - 🧠 ANSWER ✔✔to select an

appropriate process for analysis

process elements that might be changed when improving a process

include: - 🧠 ANSWER ✔✔job design, product or service design, the

customer (typically don't change the customer)

,lean emphasizes all of the following except: - 🧠 ANSWER ✔✔increasing

utilization of machines


lean emphasizes: - 🧠 ANSWER ✔✔cross training of workers, set up time

reduction, lot size reduction

with regards to suppliers lean systems typically require: - 🧠 ANSWER

✔✔long term relationships and commitments


reducing setup time is important because it: - 🧠 ANSWER ✔✔increases

available capacity, increases flexibility to meet schedule changes, and

reduces inventory


meantime between failures: - 🧠 ANSWER ✔✔is used to measure a product

reliability


quality of design: - 🧠 ANSWER ✔✔is determined before production by

market research, quality of concept, and specifications


not true about the cost of quality - 🧠 ANSWER ✔✔increasing prevention

cost increases appraisal, and internal and external failure cost


cost of quality - 🧠 ANSWER ✔✔actually the cost of poor quality

, the objective of quality control is: - 🧠 ANSWER ✔✔to ensure that

specifications are met by operations during production


a process control chart: - 🧠 ANSWER ✔✔separates the assignable cause

of variation from the common cause of variation


assumptions of process control: - 🧠 ANSWER ✔✔random variability cannot

be eliminated, production processes are not usually found in a state of

control, and common causes represent random variability


process flow analysis - 🧠 ANSWER ✔✔viewing and analyzing the

transformation process as a sequence of steps connecting inputs to

outputs


process flowcharting - 🧠 ANSWER ✔✔creation of a visual diagram to

describe a transformation process (process mapping, service blueprinting)


guiding principles in creating a flowchart - 🧠 ANSWER ✔✔identify and

select a relevant transformation process to study




identify an individual or team of individuals to be responsible for developing

the flowchart and analysis


COPYRIGHT©PROFFKERRYMARTIN 2025/2026. YEAR PUBLISHED 2025. COMPANY REGISTRATION NUMBER: 619652435. TERMS OF USE.
PRIVACY STATEMENT. ALL RIGHTS RESERVED

Document information

Uploaded on
November 29, 2025
Number of pages
16
Written in
2025/2026
Type
Exam (elaborations)
Contains
Questions & answers
$15.99

Wrong document? Swap it for free Within 14 days of purchase and before downloading, you can choose a different document. You can simply spend the amount again.
Written by students who passed
Immediately available after payment
Read online or as PDF

Seller avatar
Reputation scores are based on the amount of documents a seller has sold for a fee and the reviews they have received for those documents. There are three levels: Bronze, Silver and Gold. The better the reputation, the more your can rely on the quality of the sellers work.
PROFFKERRYMARTIN
3.4
(54)
Sold
274
Followers
9
Items
10987
Last sold
23 hours ago


Why students choose Stuvia

Created by fellow students, verified by reviews

Quality you can trust: written by students who passed their tests and reviewed by others who've used these notes.

Didn't get what you expected? Choose another document

No worries! You can instantly pick a different document that better fits what you're looking for.

Pay as you like, start learning right away

No subscription, no commitments. Pay the way you're used to via credit card and download your PDF document instantly.

Student with book image

“Bought, downloaded, and aced it. It really can be that simple.”

Alisha Student

Working on your references?

Create accurate citations in APA, MLA and Harvard with our free citation generator.

Working on your references?

Frequently asked questions