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Exam (elaborations)

WLD602 - Comprehensive Study of Welding Safety Equipment Handling Flame Control Joint Preparation Electrode Selection and Pipe Welding Procedures

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This section focuses on key concepts in welding safety, equipment maintenance, and operational procedures. It addresses workplace hazards such as improper clothing materials, fire risks, and exposure to welding fumes, emphasizing the use of exhaust hoods, protective gear, and hot work permits. Learners review the correct storage and handling of oxygen and fuel gas cylinders, types of cutting flames, and respirator requirements when working with toxic metals. Detailed instruction covers electrode selection, polarity, amperage control, and arc-striking techniques to ensure proper weld penetration and bead formation. The module also examines groove and fillet welds, pipe alignment, puddle control, distortion prevention, and AWS qualification standards for different welding positions (1G–6G). By adhering to safety standards, welding codes, and effective work practices, this section prepares welders to produce high-quality welds while minimizing risks of fire, contamination, or structural failure.

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Institution
Welding
Course
Welding









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Institution
Welding
Course
Welding

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Uploaded on
November 12, 2025
Number of pages
7
Written in
2025/2026
Type
Exam (elaborations)
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WLD602 - Comprehensive Study of Welding
Safety Equipment Handling Flame Control Joint
Preparation Electrode Selection and Pipe Welding
Procedures
Food and vehicle traffic in the workplace is... - C ) more hazardous at starting and quitting
times✅✅✅

all of the following fabrics may be worn around sources of sparks or high heat except... - C )
polyester✅✅✅

compared to a full leather welding jacket, a welding cape is... - A ) cooler✅✅✅

the risk of flash burn can be reduced by wearing... - D ) safety goggles with properly tinted
lens✅✅✅

an exhaust hood should be located _____ the source of welding fumes - B ) 4 to 6 inches away
from✅✅✅

an oxygen level of _____ by volume is considered normal and safe to work in - C ) 19.5% to
23.5%✅✅✅

in addition to protecting other works from exposure to electrical arcs, welding screens.... - A ) prevent
drafts from interfering with the stability of the arc✅✅✅

A _____ is a document issued by the site manager that allows a welder to preform operations with a
potential risk of fire - D ) hot work permit✅✅✅

most welding environment fires occur during... - B ) oxyfuel gas welding or cutting✅✅✅

the storage areas for oxygen cylinders must be 20 feet away from fuel gas cylinders or be... - D )
separated by a wall 5 feet high with a half-hour burn rating✅✅✅

for long-term cutting of materials containing cadmium or mercury, always wear an approved... - A )
supplied-air respirator✅✅✅

before cutting or welding containers, purge them with a flow of.... - C ) inert gas✅✅✅

, oxygen cylinders must be tested..... - D ) every 5 years✅✅✅

the most common size oxygen cylinder used for welding and cutting operations holds _____ cubic
feet of oxygen - B ) 227✅✅✅

the name of the gas contained inside of an oxygen cylinder is stamped, labeled, or stenciled on the
____ of each cylinder - D ) shoulder✅✅✅

if an acetylene cylinder is tipped over, stand the cylinder upright and wait at least _____ minutes
before using it - C ) 30✅✅✅

methylacetylene propadiene (MAPP) gas is a combination of acetylene and..... - C )
propane✅✅✅

the regulators used on oxygene cylinders are often painted green and always have _____ on all
connections - A ) right-hand threads✅✅✅

a cutting flame that has an excess of oxygen is called a ____ flame - D ) oxidizing flame✅✅✅

the most common defect caused by surface contamination is..... - B ) porosity✅✅✅

large areas of surface corrosion are best removed by...... - B ) angle grinders and end
grinders✅✅✅

plug and slot welds are used with _____ joints - C ) lap✅✅✅

compared to a fillet weld alone, a combination groove and fillet weld ...... - B ) saves time and
material✅✅✅

always try to position the weldment so that welding is performed in the _____ position - A )
flat✅✅✅

a detailed listing of the rules and principles that apply to a specific welded products is a....... - C )
welding code✅✅✅

mechanical joint separation is _____ than thermal methods of joint preparation - B ) slower✅✅✅

pipe beveling machines are designed to cut and bevel pipe from ____ in diameter - C ) 2" to
60"✅✅✅

preparing a joint with oxyfuel, plasma arc, or carbon arc cutting processes is known as _____ joint
preparation - C ) thermal✅✅✅
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