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Boiler Technology & Safety – Boiler Operator Licensing Exam 2025/2026 | 150+ Real Exam Questions with Answers | Steam Systems, Combustion, Water Treatment, Burner Controls

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This expertly structured study document provides over 150 actual exam questions and answers for the Boiler Operator Licensing Exam 2025/2026, making it a vital preparation tool for students and professionals pursuing boiler operation certification. It comprehensively covers both fundamental and advanced boiler topics including steam production and control, firetube vs. watertube designs, feedwater systems, boiler safety devices, combustion processes, flame safeguard equipment, pressure and temperature controls, and essential water treatment techniques such as deaeration, softening, and reverse osmosis. Questions are formatted with direct, precise answers that reflect real exam content, offering users both clarity and confidence. Designed to support learners across various disciplines, this guide is applicable to national licensing exams and follows the operational and safety standards required in modern industrial boiler environments. Suitable for the following fields and learners: Mechanical Engineering (Diploma, BSc, or Technical Certificate) Power Plant Technology Industrial & Plant Maintenance Programs Marine Engineering HVAC Technician Licensing Facility Engineering or Operations Technical College Boiler Operation Courses Apprenticeships & Vocational Training in Energy Systems Prepares for certifications such as: National Boiler Operator Licenses (Class 1, 2, or 3) Power Engineer Licensing Exams Stationary Engineer Certifications Industrial Steam Plant Operations Exams Whether you are a student aiming for top marks or a professional seeking certification, this complete question-and-answer set delivers essential content with exam-focused precision and clarity. Keywords: boiler safety, steam systems, firetube boiler, watertube boiler, combustion process, fuel systems, burner control, boiler maintenance, boiler licensing exam, hydrostatic test, feedwater regulation, safety valves, pressure gauge, deaeration, flame scanner, refractory materials, modulating control, HVAC systems, water chemistry, boiler inspection, power plant operations, stationary engineering

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Uploaded on
September 18, 2025
Number of pages
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Written in
2025/2026
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Boiler Operator Licensing Exam
2025/2026 Exam Questions and Answers
| A+ Score Assured



1 or more safety valves - 🧠 ANSWER ✔✔all steam boilers must have


Locked closed - 🧠 ANSWER ✔✔before anyone enters the boiler drum, the

main steam stop valve, bottom blowdown valves, & feedwater valves

should be


212 degrees F - 🧠 ANSWER ✔✔at atmospheric pressure, water begins to

boil at approximately


Fuel oil, gas, & coal - 🧠 ANSWER ✔✔fuels most commonly used in boilers


Steam pressure gauge - 🧠 ANSWER ✔✔must be connected to the highest

part of the steam side of the boiler

,Half full - 🧠 ANSWER ✔✔with an NOWL in a boiler, the gauge glass is

approximately


Foaming - 🧠 ANSWER ✔✔a high surface tension on top of the boiler water

can lead to


Mud drum - 🧠 ANSWER ✔✔Bottom blowdown on a boiler removes sludge

& sediment from the


Tin - 🧠 ANSWER ✔✔a boiler fusible plug is brass or bronze with a core of


Pounds per square inch - 🧠 ANSWER ✔✔a steam pressure gauge is

calibrated in


Try cocks - 🧠 ANSWER ✔✔a secondary means of determining boiler water

level


Oily waste rag storage - 🧠 ANSWER ✔✔fires caused by spontaneous

combustion are most likely to occur in the


Steam - 🧠 ANSWER ✔✔a siphon installed between the boiler & the

pressure gauge protects the Bourdon tube from


Prevent formation of scale - 🧠 ANSWER ✔✔boiler feedwater is chemically

treated to

, Inside tube surface - 🧠 ANSWER ✔✔in a firetube boiler, soot accumulates

on the


1.5 times the MAWP - 🧠 ANSWER ✔✔the pressure applied on the boiler

during a hydrostatic test should be


Decreased - 🧠 ANSWER ✔✔as fuel oil is heated, its viscosity is


Chimney - 🧠 ANSWER ✔✔the induced draft fan is located between the

boiler & the


Flash when exposed to an open flame - 🧠 ANSWER ✔✔the flash point of

fuel oil is the minimum temperature at which the fuel will


Burn continually - 🧠 ANSWER ✔✔the fire point of fuel oil is the minimum

temperature at which the fuel will


Lowest; flow - 🧠 ANSWER ✔✔the pour point of fuel oil is the ____

temperature at which fuel oil will ____


Dangerous to handle - 🧠 ANSWER ✔✔fuel oil with a low flash point is


Pressure control - 🧠 ANSWER ✔✔the operating range of a steam boiler is

controlled by a



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