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EMAE 160 FINAL REVIEW CWRU QUESTIONS WITH COMPLETE ANSWERS

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EMAE 160 FINAL REVIEW CWRU QUESTIONS WITH COMPLETE ANSWERS

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What is the function of the ejection system in injection molding?


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To separate the product from the mold before chemical bonding takes
place.

,What are the advantages and disadvantages of welding when compared to other
assembly operations?


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Welding pros- Faster, cheaper, more durable, stronger. Welding cons-
Permanent, less predictable, not all metals are weldable, thin sheets are
difficult to weld.




What is a chamfer?


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An angled cutoff of an edge.




What is the function of reaming?


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To improve tolerance on a drilled hole.




What type of mold is used in sand casting?


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, Expendable mold casting




Which types of casting qualify as precision casting processes?


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Shell molding, lost wax/foam, investment casting, and maybe die casting.




What is the parting line in plastic injection molding?


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Where excess polymer leaks out of the mold cavity.




What are burrs?


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Small pieces that remain attached to a material after machining.




What is the function of tumble deburring?


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, To smoothen and polish rough surfaces.




List three differences between thermoset plastics and thermoplastics.


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Thermoset- Permanent, harder, brittle/stiff, 3D cross linked, heated to set.




How is a soda can made?


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Deep drawing




What materials are cutting tools commonly made from?


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Carbide, steel, non-ferrous cast alloys, ceramics, and sintered oxides.




What is a procedure applied to worn grinding wheels to expose fresh abrasive grit
and remove chips that have clogged the wheel?


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