Materials Selection in Mechanical Design
By: Michael F. Ashby (6TH Edition)
, Contents
E1. Introduction To Exercises
E2 Material Evolution In Products (Chapter 1)
E3. Devising Concepts (Chapter 2)
E4. Using Material Properties (Chapter 3)
E5. Using Material Selection Charts (Chapter 4)
E6. Translation: Constraints And Objectives (Chapters 5 And
6) E7. Deriving And Using Material Indices (Chapters 5 And 6)
E8. Multiple Constraints And Objectives (Chapters 7 And 8)
E 9. Selecting Material And Shape (Chapters 9 And 10)
E10. Hybrid Materials (Chapters 11 And 12)
E11. Selecting Processes (Chapters 13 And 14)
E12. Materials And The Environment (Chapter 15)
,E1 Introduction To Exercises
These Exercises Are Designed To Develop Facility In Selecting 3. A Request For A Selection Based On One Material Index Alone
Materials, Processes And Shape, And In Devising Hybrid Materials
When No Monolithic Material Completely Meets The Design (Such As M = E / ) Is Correctly Answered By Listing The
Requirements. Subset Of
Each Exercise Is Accompanied By A Worked Solution. They Are Materials That Maximize This Index. But A Request For A
Organized Into The Twelve Sections Listed On The First Page. Selection Of Materials For A Component – A Wing Spar, For
Instance (Which Is A
Light, Stiff Beam, For Which The Index Is M = E ) – Requires
/
The Early Exercises Are Easy. Those That Follow Lead The
More: Some Materials With High E / Such As Silicon
Reader Through The Use Of Material Properties And Simple Solutions
To Mechanics Problems, Drawing On Data And Results Contained In Carbide, Are Unsuitable For Obvious Reasons. It Is A Poor
Appendices A And B; The Use Of Material Property Charts; Techniques Answer That Ignores Common Sense And Experience And Fails
For The Translation Of Design Requirement To Identify Constraints To Add Further
And Objectives; The Derivation Of Indices, Screening And Ranking, Constraints To Incorporate Them. Students Should Be Encouraged
Multi- Objective Optimization; Coupled Choice Of Material And Shape; To Discuss The Implications Of Their Selection And To Suggest
Devising Hybrids; And The Choice Of Materials To Meet Environmental Further Selection Stages.
Criteria.
The Best Way To Use The Charts That Are A Feature Of The Book
Three Important Points. Is To Make Clean Copies (Or Down-Load Them From
Http://Www.Grantadesign.Com ) On Which You Can Draw, Try Out
1. Selection Problems Are Open-Ended And, Generally, Under- Alternative Selection Criteria, Write Comments And So Forth.
Specified; There Is Seldom A Single, Correct Answer. The Although The Book Itself Is Copyrighted, The Reader Is Authorized To
Proper Answer Is Sensible Translation Of The Design Make Copies Of The Charts And To Reproduce These, With Proper
Requirements Into Material Constraints And Objectives, Applied Reference To Their Source, As He Or She Wishes.
To Give A Short-List Of Potential Candidates With Commentary
Suggesting What Supporting Information Would Be Needed To
Narrow The Choice Further. All The Materials Selection Problems Can Be Solved Using The
2. The Positioning Of Selection-Lines On Charts Is A Matter Of CES Edupack Software, Which Is Particularly Effective When Multiple
Judgement. The Goal Is To Place The Lines Such That They Criteria And Unusual Indices Are Involved.
Leave An Adequately Large "Short List" Of Candidates (Aim For 4
Or So), Drawn, If Possible, From More Than One Class Of
Material.
, E2 Material Evolution In Products (Chapter 1)
E 2.1. Use Google To Research The History And Uses Of One Of The
Following Materials
▪ Tin
▪ Glass
▪ Cement
▪ Titanium
▪ Carbon Fiber
Present The Result As A Short Report Of About 100 - 200 Words
(Roughly Half A Page).
Specimen Answer: Tin. Tin (Symbol Sn), A Silver-White Metal, Has A
Long History. It Was Traded In The Civilisations Of The Mediterranean
As Early As 1500 BC (The Old Testament Of The Christian Bible
Contains Many References To It). Its Importance At That Time Lay In
Its Ability To Harden Copper To Give Bronze (Copper Containing About
10% Tin), The Key Material For Weapons, Tools And Statuary Of The
Bronze Age (1500 BC – 500 BC). Today Tin Is Still Used To Make
Bronze, For Solders And As A Corrosion Resistant Coating On Steel
Sheet (“Tin Plate” ) For Food And Drink Containers – A “Tinnie”, To An
Australian, Is A Can Of Beer. Plate Glass Is Made By Floating Molten
Glass On A Bed Of Liquid Tin (The Pilkington Process). Thin Deposits
Of Tin Compounds On Glass Give Transparent, Electrically Conducting
Coatings Used For Frost-Free Windshields And For Panel Lighting.
E2.2 Research, At The Level Of The Mini Case Studies In This
Chapter, The Evolution Of Material Use In
• Writing Implements (Charcoal, “Lead” (Graphite), Quill Pens,
Steel Nib Pens, Gold Plus Osmium Pens, Ball Points..)
• Watering Cans (Wood – Galvanized Iron – Polypropylene)
• Bicycles (Wood – Bamboo – Steel, Aluminum,
Magnesium, Titanium – CFRP)
• Small Boat Building (Wood – Aluminum – GFRP)
• Book Binding (Wood – Leather – Cardboard – Vinyl)