SACA Level 101 Questions with Correct
Answers 2025
WhatRisRtheRdefinitionRofRvalue-addedRactivities?R-RCORRECTRANSWERR-
ActivityRthatRaddsRwhatRtheRcustomerRwants
Non-value-
addedRactivitiesRareRconsideredRwasteRifRtheyRfallRintoRoneRofRtheReightRcategories.RWhichRwasteRi
ncludesRpoorRworkplaceRorganizationRandRlayoutRissues?R-RCORRECTRANSWERR-ExcessRMotion
WhichRofRtheseRisRNOTRaRprimaryRgoalRofRaRleanRmanufacturingRsystem?R-RCORRECTRANSWERR-
GreaterRproductionRvolume
WhatRstepRisRsortingRinRtheR5SRprocess?R-RCORRECTRANSWERR-First
WhatR5SRstepRmakesRsureReverythingRisRsafeRforRtheRoperatorRtoRretrieveRwithRminimalReffortRandR
movement?R-RCORRECTRANSWERR-Straighten
WhatR5SRstepRinvolvesRformattingR5SRworkRinstructionsRsoRthatRtheyRlookRandRreadRalike?R-
RCORRECTRANSWERR-Standardize
TheRautomationRofRmanyRdifferentRmanufacturingRprocessesRisRdoneRthroughRtheRuseRofRaRsmallRc
omputerRcalledRaR__________R-RCORRECTRANSWERR-PLCR-RProgrammableRLogicRController
AfterRcorrectingRanRissueRwhatRscreenRshouldRbeRcheckedRtoRensureRthereRareRnoRmoreRproblemsR
beforeRrestartingRtheRmachine?R-RCORRECTRANSWERR-Alarm
WhenRaRmachineRstopsRdueRtoRaRproblem,RwhatRwouldRtheRmachine'sRHMIRtypicallyRdisplay?R-
RCORRECTRANSWERR-AnRerrorRmessage
, WhenRtheRmachineRoperatorRpanel'sRcycleRindicatorRisRON,RwhatRisRtheRmachineRperforming?R-
RCORRECTRANSWERR-AutomaticRSequence
WhatRtypeRofRdeviceRdoesRanRHMIRpanelRreplaceRinRaRPLCRcontrolledRprocess?R-
RCORRECTRANSWERR-Hard-wiredRoperatorRpanel
SmartRsensorsRconnectedRtoRmanufacturingRnetworksRcreatesRwhatRlevelRofRindustry?R-
RCORRECTRANSWERR-IndustryR4.0
WhichRofRtheRfollowingRitemsRmarkedRtheRadventRofRtheR3rdRindustrialRrevolution?R-
RCORRECTRANSWERR-Computers
EPARregulationsRareRdesignedRtoRprotectRyouRfromRwhichRofRtheRfollowingRhazards?R-
RCORRECTRANSWERR-AirborneRandRwaterborneRcontaminants
WhichRagencyRcertifiesRPersonalRProtectiveREquipmentRforRworkplaceRuse?R-RCORRECTRANSWERR-
NIOSH
A(n)R__________RpreventsRaRmachineRfromRoperatingRwithoutRtheRproperRguardsRinRplace?R-
RCORRECTRANSWERR-Interlock
A(n)R____________RisRaRdeviceRorRsystemRthatRshutsRdownRaRmachineRimmediatelyRifRtheRoperato
rRisRinRdanger?R-RCORRECTRANSWERR-EmergencyRStop
WhatRstepRisR"shutRdownRequipmentRandRallRenergyRsources"RinRanRelectricalRlockout/tagoutRproc
edure?R-RCORRECTRANSWERR-First
IfRtheRenergyRsourcesRareRshutRdown,RwhatRwouldRthisRmeanRforRaRpneumaticRvalve?R-
RCORRECTRANSWERR-ItRisRclosed
Answers 2025
WhatRisRtheRdefinitionRofRvalue-addedRactivities?R-RCORRECTRANSWERR-
ActivityRthatRaddsRwhatRtheRcustomerRwants
Non-value-
addedRactivitiesRareRconsideredRwasteRifRtheyRfallRintoRoneRofRtheReightRcategories.RWhichRwasteRi
ncludesRpoorRworkplaceRorganizationRandRlayoutRissues?R-RCORRECTRANSWERR-ExcessRMotion
WhichRofRtheseRisRNOTRaRprimaryRgoalRofRaRleanRmanufacturingRsystem?R-RCORRECTRANSWERR-
GreaterRproductionRvolume
WhatRstepRisRsortingRinRtheR5SRprocess?R-RCORRECTRANSWERR-First
WhatR5SRstepRmakesRsureReverythingRisRsafeRforRtheRoperatorRtoRretrieveRwithRminimalReffortRandR
movement?R-RCORRECTRANSWERR-Straighten
WhatR5SRstepRinvolvesRformattingR5SRworkRinstructionsRsoRthatRtheyRlookRandRreadRalike?R-
RCORRECTRANSWERR-Standardize
TheRautomationRofRmanyRdifferentRmanufacturingRprocessesRisRdoneRthroughRtheRuseRofRaRsmallRc
omputerRcalledRaR__________R-RCORRECTRANSWERR-PLCR-RProgrammableRLogicRController
AfterRcorrectingRanRissueRwhatRscreenRshouldRbeRcheckedRtoRensureRthereRareRnoRmoreRproblemsR
beforeRrestartingRtheRmachine?R-RCORRECTRANSWERR-Alarm
WhenRaRmachineRstopsRdueRtoRaRproblem,RwhatRwouldRtheRmachine'sRHMIRtypicallyRdisplay?R-
RCORRECTRANSWERR-AnRerrorRmessage
, WhenRtheRmachineRoperatorRpanel'sRcycleRindicatorRisRON,RwhatRisRtheRmachineRperforming?R-
RCORRECTRANSWERR-AutomaticRSequence
WhatRtypeRofRdeviceRdoesRanRHMIRpanelRreplaceRinRaRPLCRcontrolledRprocess?R-
RCORRECTRANSWERR-Hard-wiredRoperatorRpanel
SmartRsensorsRconnectedRtoRmanufacturingRnetworksRcreatesRwhatRlevelRofRindustry?R-
RCORRECTRANSWERR-IndustryR4.0
WhichRofRtheRfollowingRitemsRmarkedRtheRadventRofRtheR3rdRindustrialRrevolution?R-
RCORRECTRANSWERR-Computers
EPARregulationsRareRdesignedRtoRprotectRyouRfromRwhichRofRtheRfollowingRhazards?R-
RCORRECTRANSWERR-AirborneRandRwaterborneRcontaminants
WhichRagencyRcertifiesRPersonalRProtectiveREquipmentRforRworkplaceRuse?R-RCORRECTRANSWERR-
NIOSH
A(n)R__________RpreventsRaRmachineRfromRoperatingRwithoutRtheRproperRguardsRinRplace?R-
RCORRECTRANSWERR-Interlock
A(n)R____________RisRaRdeviceRorRsystemRthatRshutsRdownRaRmachineRimmediatelyRifRtheRoperato
rRisRinRdanger?R-RCORRECTRANSWERR-EmergencyRStop
WhatRstepRisR"shutRdownRequipmentRandRallRenergyRsources"RinRanRelectricalRlockout/tagoutRproc
edure?R-RCORRECTRANSWERR-First
IfRtheRenergyRsourcesRareRshutRdown,RwhatRwouldRthisRmeanRforRaRpneumaticRvalve?R-
RCORRECTRANSWERR-ItRisRclosed