BOEING QUALITY INSPECTION EXAM
QUESTIONS AND ANSWERS
Production - ANSWER-the certificate that proves our facilities equipment,
procedures, and quality systems ensure continuous compliance with approved
designs and quality system
FARs - ANSWER-name of the FAA regulations with which Boeing Commercial
Airplanes must comply
Business Process Instruction - ANSWER-in the document hierarchy procedures
provide authority for which type of document
Business Process Instructions (2) - ANSWER-describes the jobs that need to be
done to accomplish a goal
Detailed instructions - ANSWER-type of document that describes details of how to
do the jobs that need to be done to accomplish a goal
What can the quality inspector do to make sure manufacturing personnel work in a
way that complies with the requirements - ANSWER-perform process compliance
support inspections such as in process inspections, surveillance of self inspection
and acceptance process and process monitoring
Standards and specifications - ANSWER-define in detail how to meet the
engineering requirements for the specific part including such information as material
properties, processing parameters, and machining techniques. Standards describe
engineering limitations for materials processes methods designs and practicies
Engineering drawings - ANSWER-show the part as it should be made and lead you
to dimensions tolerances and so on
Site quality documents - ANSWER-operations standards and site specific internal
operating instructions
Quality Inspection - ANSWER-is responsible for making sure that all the parts we
produce are good enough to go into Boeing airplanes
Self inspection and Acceptance and Statistical Quality Control Sampling Inspections
are - ANSWER-permissible to save time
Self Inspection and Acceptance - ANSWER-the operators inspect their own product
FAA - ANSWER-establishes the general safety requirements for building airplanes in
this country
In process inspections - ANSWER-performed at intermediate stages of the
fabrication and assembly process rather than waiting until the end
,Process inspections - ANSWER-focus on the process used to produce it
How do we know what kind of inspections to perform and when to perform them -
ANSWER-more documentation
Production Order or Installation Plan - ANSWER-provides references to specific
procedures standards specifications and drawings that will be needed
Statistical Quality Contraol Sampling Inspections - ANSWER-the inspector follows a
formal acceptance sampling plan developed specifically for that product
Each and every part is required to be inspected when - ANSWER-the process is not
well established, the product is flight critical or any inspection reveals a quality issue
When performing a process inspection - ANSWER-the inspector verifies that a self
inspection or operation process being used is exactly as indicated by the production
order and all bac specifications
in process inspections are those performed - ANSWER-at a designated stage of the
fabrication process
the document that describes the details of all operations and inspection to be
performed on a particular part is - ANSWER-the production order
the document that describes how to meet engineering requirements for fabrication of
the specific part including such information as material properties processing
parameters and machining techniques - ANSWER-specification
are permitted the inspector follows the sampling plan that has been written
specifically for that part - ANSWER-sampling inspections
escapes - ANSWER-defective parts that leave the immediate area and proceed to
another boeing location
disclosures - ANSWER-defective parts that get as far as the airline customer
requiring boeing to offer that customer full disclosure of the facts
anti-authority - ANSWER-resent having someone tell them what to do or they regard
rules and procedures as unnescesary
impulsivity - ANSWER-the attitude of people who feel the need to do something
anything immediately
invulnerability - ANSWER-more likely to take chances and increase risk
macho - ANSWER-attempt to prove that they are better than anyone else
resignation - ANSWER-do not see themselves as making a great deal of difference
, in terms of workload management planning and preparation is - ANSWER-work
overload can be prevented by thorough planning preparation
in terms of workload management prioritizing is - ANSWER-the order in which tasks
should be accomplished
in terms of workload management, work overload is - ANSWER-recognizing when
you have become task saturated and how to prevent overload from occuring
Make a checklist of - ANSWER-everything that is important
Take a break from work to - ANSWER-refresh your mind before inspecting
M.E. - ANSWER-manufacturing engineer uses a process planning computer
application called CAPP to take engineering requirements and specifications from
the design engineers and produce a process plan
Quality Planner - ANSWER-provides quality assurance for the manufacturing
process plant itself
the quality planner reviews - ANSWER-all new process plans, all designated plans,
and random selections of other process plans
quality engineers - ANSWER-consult with the M.E. the engineering requirements
and the quality planner to determine whether S.I.&A, process monitoring or sampling
inspections might be appropriate and acceptable
quality investigator - ANSWER-quality investigator initiates in depth research about
the cause of the issues and any potential solutions they can recommend
material review board - ANSWER-validates and evaluates the inspectors
information, recommends reworks, or recommends scrapping the part
in responding to a quality issue the right way Quentin knos that the right thing to do
is - ANSWER-investigate any irregularity, no matter what it is
in the boeing quality organization which role ensures the quality of the process plan
for manufacturing a product - ANSWER-quality planner
which role researches quality problems and looks for solutions - ANSWER-quality
investigator
Which role determines when it is acceptable to perform statistical sampling rather
than 100% inspection - ANSWER-quality engineer
when a tool has been accepted it has a - ANSWER-inspection stamp
while all tools should have an inspection stamp - ANSWER-only tools that are
certified for inspection can be used for product acceptance
QUESTIONS AND ANSWERS
Production - ANSWER-the certificate that proves our facilities equipment,
procedures, and quality systems ensure continuous compliance with approved
designs and quality system
FARs - ANSWER-name of the FAA regulations with which Boeing Commercial
Airplanes must comply
Business Process Instruction - ANSWER-in the document hierarchy procedures
provide authority for which type of document
Business Process Instructions (2) - ANSWER-describes the jobs that need to be
done to accomplish a goal
Detailed instructions - ANSWER-type of document that describes details of how to
do the jobs that need to be done to accomplish a goal
What can the quality inspector do to make sure manufacturing personnel work in a
way that complies with the requirements - ANSWER-perform process compliance
support inspections such as in process inspections, surveillance of self inspection
and acceptance process and process monitoring
Standards and specifications - ANSWER-define in detail how to meet the
engineering requirements for the specific part including such information as material
properties, processing parameters, and machining techniques. Standards describe
engineering limitations for materials processes methods designs and practicies
Engineering drawings - ANSWER-show the part as it should be made and lead you
to dimensions tolerances and so on
Site quality documents - ANSWER-operations standards and site specific internal
operating instructions
Quality Inspection - ANSWER-is responsible for making sure that all the parts we
produce are good enough to go into Boeing airplanes
Self inspection and Acceptance and Statistical Quality Control Sampling Inspections
are - ANSWER-permissible to save time
Self Inspection and Acceptance - ANSWER-the operators inspect their own product
FAA - ANSWER-establishes the general safety requirements for building airplanes in
this country
In process inspections - ANSWER-performed at intermediate stages of the
fabrication and assembly process rather than waiting until the end
,Process inspections - ANSWER-focus on the process used to produce it
How do we know what kind of inspections to perform and when to perform them -
ANSWER-more documentation
Production Order or Installation Plan - ANSWER-provides references to specific
procedures standards specifications and drawings that will be needed
Statistical Quality Contraol Sampling Inspections - ANSWER-the inspector follows a
formal acceptance sampling plan developed specifically for that product
Each and every part is required to be inspected when - ANSWER-the process is not
well established, the product is flight critical or any inspection reveals a quality issue
When performing a process inspection - ANSWER-the inspector verifies that a self
inspection or operation process being used is exactly as indicated by the production
order and all bac specifications
in process inspections are those performed - ANSWER-at a designated stage of the
fabrication process
the document that describes the details of all operations and inspection to be
performed on a particular part is - ANSWER-the production order
the document that describes how to meet engineering requirements for fabrication of
the specific part including such information as material properties processing
parameters and machining techniques - ANSWER-specification
are permitted the inspector follows the sampling plan that has been written
specifically for that part - ANSWER-sampling inspections
escapes - ANSWER-defective parts that leave the immediate area and proceed to
another boeing location
disclosures - ANSWER-defective parts that get as far as the airline customer
requiring boeing to offer that customer full disclosure of the facts
anti-authority - ANSWER-resent having someone tell them what to do or they regard
rules and procedures as unnescesary
impulsivity - ANSWER-the attitude of people who feel the need to do something
anything immediately
invulnerability - ANSWER-more likely to take chances and increase risk
macho - ANSWER-attempt to prove that they are better than anyone else
resignation - ANSWER-do not see themselves as making a great deal of difference
, in terms of workload management planning and preparation is - ANSWER-work
overload can be prevented by thorough planning preparation
in terms of workload management prioritizing is - ANSWER-the order in which tasks
should be accomplished
in terms of workload management, work overload is - ANSWER-recognizing when
you have become task saturated and how to prevent overload from occuring
Make a checklist of - ANSWER-everything that is important
Take a break from work to - ANSWER-refresh your mind before inspecting
M.E. - ANSWER-manufacturing engineer uses a process planning computer
application called CAPP to take engineering requirements and specifications from
the design engineers and produce a process plan
Quality Planner - ANSWER-provides quality assurance for the manufacturing
process plant itself
the quality planner reviews - ANSWER-all new process plans, all designated plans,
and random selections of other process plans
quality engineers - ANSWER-consult with the M.E. the engineering requirements
and the quality planner to determine whether S.I.&A, process monitoring or sampling
inspections might be appropriate and acceptable
quality investigator - ANSWER-quality investigator initiates in depth research about
the cause of the issues and any potential solutions they can recommend
material review board - ANSWER-validates and evaluates the inspectors
information, recommends reworks, or recommends scrapping the part
in responding to a quality issue the right way Quentin knos that the right thing to do
is - ANSWER-investigate any irregularity, no matter what it is
in the boeing quality organization which role ensures the quality of the process plan
for manufacturing a product - ANSWER-quality planner
which role researches quality problems and looks for solutions - ANSWER-quality
investigator
Which role determines when it is acceptable to perform statistical sampling rather
than 100% inspection - ANSWER-quality engineer
when a tool has been accepted it has a - ANSWER-inspection stamp
while all tools should have an inspection stamp - ANSWER-only tools that are
certified for inspection can be used for product acceptance
