JCB GENERATOR
SERVICE MANUAL
CONTROL PANELS
Publication No.
9813/2550-01
World Class
Customer Support
Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 591300 Fax +44 1889 591400
, Section 1 - 1
Notes:
1-0 9813/2550-01 1-0
, Contents
Contents Page No.
Description and Main Features ...................................................................... 1
Front Panel Components ............................................................................... 2
Backside Components ................................................................................... 5
Connection Terminals ............................................................................... 5
Micro-switches .......................................................................................... 6
Port RJ11 .................................................................................................. 7
Operation Modes ........................................................................................... 8
Recommendations ................................................................................... 8
Operation Modes ...................................................................................... 8
Connection Diagram ...................................................................................... 9
Technical Features ...................................................................................... 10
Most Outstanding Advantages .............................................................. 11
CP1 and CP2 Digital Control Panels
Introduction .................................................................................................. 12
The Panel provides the following readings of the Electric Mains supply: ...
12
The panel provides the following Engine features information: .............. 12
The panel controls the following functions of the engine: ....................... 12
Password ................................................................................................ 13
Control Panel Front Views ........................................................................... 14
CP1 ........................................................................................................ 14
CP2 ........................................................................................................ 15
Control Panel Push Buttons ........................................................................ 16
Operating Mode Buttons ........................................................................ 16
Command buttons .................................................................................. 16
Display Buttons ...................................................................................... 17
Contactors Buttons (CP2 only) ............................................................... 17
Data LED’s .................................................................................................. 18
Engine Status LED’s ............................................................................... 18
Alarm LED’s ........................................................................................... 18
Electric Power Status LED’s ................................................................... 19
Starting and Stopping - Manual Mode ......................................................... 20
Starting ................................................................................................... 20
Stopping ................................................................................................. 20
Starting and Stopping - Automatic Mode ..................................................... 21
Operational Modes ...................................................................................... 22
Test Mode (CP2 only) ............................................................................. 22
Block Mode (CP1 only) ........................................................................... 22
Block Mode (CP2 only) ........................................................................... 22
Activation of Contactors (CP2 only) ....................................................... 23
Linking Generators and Transfer Panels ................................................ 23
Maintenance ................................................................................................ 24
Working Counters ................................................................................... 24
Maintenance Counters ........................................................................... 24
Fault History ........................................................................................... 25
Equipment List ........................................................................................ 25
Alarms ......................................................................................................... 26
Engine Alarms ........................................................................................ 26
Generator Set Alarms ............................................................................. 27
Mains Alarms (CP2 only) ........................................................................ 27
Programmable Alarms and Inputs .......................................................... 28
Transfer Fuel Pump (Optional) .................................................................... 36
Gauging system for the fuel tank: ........................................................... 36
i i
, Contents
Contents Page No.
Inputs and Outputs ...................................................................................... 37
Digital Inputs ........................................................................................... 38
Annex I
Parameters Tables ....................................................................................... 43
Annex Il Device Display
Figures and Readings ................................................................................. 55
Status of the Device ............................................................................... 55
Generator Figures Displayed ................................................................. 55
Engine Status Display ............................................................................ 55
Control Board Status Display. ................................................................. 56
Power and Energy Display ..................................................................... 57
Failures Record ...................................................................................... 58
Control Board Maintenance ......................................................................... 59
Introducing Password ............................................................................. 59
Inputs and Outputs ................................................................................. 60
Counters ................................................................................................. 61
List of Failures ........................................................................................ 62
Events .................................................................................................... 62
Date/Hour ............................................................................................... 65
Language Selection ................................................................................ 65
Control Board Programming ................................................................... 66
Annex lll Dimensions, Connections and Mechanisation
Measurements Module ................................................................................ 68
Visualisation Module .................................................................................... 76
Annex lV CAN Communications
Introduction .................................................................................................. 79
Topology ...................................................................................................... 80
Wiring .......................................................................................................... 81
Wiring Diagrams .......................................................................................... 83
Annex V Telesignal
Communication Option by Digital Outputs ................................................... 86
Introduction ............................................................................................. 86
Telesignal Components .......................................................................... 86
Telesignal Programming ......................................................................... 88
Wiring of the Telesignal Option ............................................................... 89
Annex VI CCrs
Communication Option via Modem ............................................................. 96
Introduction ............................................................................................. 96
CCrs Installation ..................................................................................... 96
ii ii
SERVICE MANUAL
CONTROL PANELS
Publication No.
9813/2550-01
World Class
Customer Support
Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 591300 Fax +44 1889 591400
, Section 1 - 1
Notes:
1-0 9813/2550-01 1-0
, Contents
Contents Page No.
Description and Main Features ...................................................................... 1
Front Panel Components ............................................................................... 2
Backside Components ................................................................................... 5
Connection Terminals ............................................................................... 5
Micro-switches .......................................................................................... 6
Port RJ11 .................................................................................................. 7
Operation Modes ........................................................................................... 8
Recommendations ................................................................................... 8
Operation Modes ...................................................................................... 8
Connection Diagram ...................................................................................... 9
Technical Features ...................................................................................... 10
Most Outstanding Advantages .............................................................. 11
CP1 and CP2 Digital Control Panels
Introduction .................................................................................................. 12
The Panel provides the following readings of the Electric Mains supply: ...
12
The panel provides the following Engine features information: .............. 12
The panel controls the following functions of the engine: ....................... 12
Password ................................................................................................ 13
Control Panel Front Views ........................................................................... 14
CP1 ........................................................................................................ 14
CP2 ........................................................................................................ 15
Control Panel Push Buttons ........................................................................ 16
Operating Mode Buttons ........................................................................ 16
Command buttons .................................................................................. 16
Display Buttons ...................................................................................... 17
Contactors Buttons (CP2 only) ............................................................... 17
Data LED’s .................................................................................................. 18
Engine Status LED’s ............................................................................... 18
Alarm LED’s ........................................................................................... 18
Electric Power Status LED’s ................................................................... 19
Starting and Stopping - Manual Mode ......................................................... 20
Starting ................................................................................................... 20
Stopping ................................................................................................. 20
Starting and Stopping - Automatic Mode ..................................................... 21
Operational Modes ...................................................................................... 22
Test Mode (CP2 only) ............................................................................. 22
Block Mode (CP1 only) ........................................................................... 22
Block Mode (CP2 only) ........................................................................... 22
Activation of Contactors (CP2 only) ....................................................... 23
Linking Generators and Transfer Panels ................................................ 23
Maintenance ................................................................................................ 24
Working Counters ................................................................................... 24
Maintenance Counters ........................................................................... 24
Fault History ........................................................................................... 25
Equipment List ........................................................................................ 25
Alarms ......................................................................................................... 26
Engine Alarms ........................................................................................ 26
Generator Set Alarms ............................................................................. 27
Mains Alarms (CP2 only) ........................................................................ 27
Programmable Alarms and Inputs .......................................................... 28
Transfer Fuel Pump (Optional) .................................................................... 36
Gauging system for the fuel tank: ........................................................... 36
i i
, Contents
Contents Page No.
Inputs and Outputs ...................................................................................... 37
Digital Inputs ........................................................................................... 38
Annex I
Parameters Tables ....................................................................................... 43
Annex Il Device Display
Figures and Readings ................................................................................. 55
Status of the Device ............................................................................... 55
Generator Figures Displayed ................................................................. 55
Engine Status Display ............................................................................ 55
Control Board Status Display. ................................................................. 56
Power and Energy Display ..................................................................... 57
Failures Record ...................................................................................... 58
Control Board Maintenance ......................................................................... 59
Introducing Password ............................................................................. 59
Inputs and Outputs ................................................................................. 60
Counters ................................................................................................. 61
List of Failures ........................................................................................ 62
Events .................................................................................................... 62
Date/Hour ............................................................................................... 65
Language Selection ................................................................................ 65
Control Board Programming ................................................................... 66
Annex lll Dimensions, Connections and Mechanisation
Measurements Module ................................................................................ 68
Visualisation Module .................................................................................... 76
Annex lV CAN Communications
Introduction .................................................................................................. 79
Topology ...................................................................................................... 80
Wiring .......................................................................................................... 81
Wiring Diagrams .......................................................................................... 83
Annex V Telesignal
Communication Option by Digital Outputs ................................................... 86
Introduction ............................................................................................. 86
Telesignal Components .......................................................................... 86
Telesignal Programming ......................................................................... 88
Wiring of the Telesignal Option ............................................................... 89
Annex VI CCrs
Communication Option via Modem ............................................................. 96
Introduction ............................................................................................. 96
CCrs Installation ..................................................................................... 96
ii ii
