Service Manual
2DX Backhoe Loader
Section 1 - General Information
Section 2 - Care and Safety
Section 3 - Maintenance
Section B - Body and Framework
Section C - Electrics
Section D - Controls
Section E - Hydraulics
Section F - Transmissions
Section G - Brakes
Section H - Steering
Section K - Engine
Publication No.
9813/0600-1
World Class
Customer Support
Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 591300 Fax +44 1889 591400
,Section 1
General Information
Service Manual - 2DX Backhoe Loader
Section 1 - General Information
Section 2 - Care and Safety
Section 3 - Maintenance
Section B - Body and Framework
Section C - Electrics
Section D - Controls
Section E - Hydraulics
Section F - Transmissions
Section G - Brakes
Section H - Steering
Section K - Engine
Publication No.
9813/0600-1
World Class
Customer Support
Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 591300 Fax +44 1889 591400
, Section 1 - General Information
Notes:
1-0 9813/0600-1 1-0
, Section 1 - General Information
Contents Page No.
Introduction
About This Manual ....................................................................................1 - 1
Machine Model and Serial Number .....................................................1 - 1
Using this Manual ................................................................................1 - 1
Left Side, Right Side ............................................................................1 - 1
Cab/Canopy ........................................................................................1 - 1
Cross References ................................................................................1 - 1
Machine Description .................................................................................1 - 2
The JCB Backhoe Loader ...................................................................1 - 2
Intended Use .......................................................................................1 - 2
Component List ...................................................................................1 - 2
Identifying Your Machine ..........................................................................1 - 3
Machine Identification Plate ................................................................1 - 3
Component Identification Plates ..........................................................1 - 3
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners ......................................1 - 5
Introduction ..........................................................................................1 - 5
Bolts and Screws .................................................................................1 - 5
Hydraulic Connections ..............................................................................1 - 9
'O' Ring Face Seal System ..................................................................1 - 9
'Torque Stop' Hose System ...............................................................1 - 12
`Quick-Connect' Pilot Hoses ...................................................................1 - 13
Disconnecting ....................................................................................1 - 13
Connecting ........................................................................................1 - 13
Service Tools
Numerical List .........................................................................................1 - 15
Service Aids
Sealing and Retaining Compounds ........................................................1 - 19
Terms and Definitions
Colour Coding .........................................................................................1 - 20
Hydraulic Schematic Colour Codes ...................................................1 - 20
1-i 1-i
2DX Backhoe Loader
Section 1 - General Information
Section 2 - Care and Safety
Section 3 - Maintenance
Section B - Body and Framework
Section C - Electrics
Section D - Controls
Section E - Hydraulics
Section F - Transmissions
Section G - Brakes
Section H - Steering
Section K - Engine
Publication No.
9813/0600-1
World Class
Customer Support
Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 591300 Fax +44 1889 591400
,Section 1
General Information
Service Manual - 2DX Backhoe Loader
Section 1 - General Information
Section 2 - Care and Safety
Section 3 - Maintenance
Section B - Body and Framework
Section C - Electrics
Section D - Controls
Section E - Hydraulics
Section F - Transmissions
Section G - Brakes
Section H - Steering
Section K - Engine
Publication No.
9813/0600-1
World Class
Customer Support
Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 591300 Fax +44 1889 591400
, Section 1 - General Information
Notes:
1-0 9813/0600-1 1-0
, Section 1 - General Information
Contents Page No.
Introduction
About This Manual ....................................................................................1 - 1
Machine Model and Serial Number .....................................................1 - 1
Using this Manual ................................................................................1 - 1
Left Side, Right Side ............................................................................1 - 1
Cab/Canopy ........................................................................................1 - 1
Cross References ................................................................................1 - 1
Machine Description .................................................................................1 - 2
The JCB Backhoe Loader ...................................................................1 - 2
Intended Use .......................................................................................1 - 2
Component List ...................................................................................1 - 2
Identifying Your Machine ..........................................................................1 - 3
Machine Identification Plate ................................................................1 - 3
Component Identification Plates ..........................................................1 - 3
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners ......................................1 - 5
Introduction ..........................................................................................1 - 5
Bolts and Screws .................................................................................1 - 5
Hydraulic Connections ..............................................................................1 - 9
'O' Ring Face Seal System ..................................................................1 - 9
'Torque Stop' Hose System ...............................................................1 - 12
`Quick-Connect' Pilot Hoses ...................................................................1 - 13
Disconnecting ....................................................................................1 - 13
Connecting ........................................................................................1 - 13
Service Tools
Numerical List .........................................................................................1 - 15
Service Aids
Sealing and Retaining Compounds ........................................................1 - 19
Terms and Definitions
Colour Coding .........................................................................................1 - 20
Hydraulic Schematic Colour Codes ...................................................1 - 20
1-i 1-i
