Service Manual
Rear Engine Loadalls
Section 1 - General Information
Section 2 - Care and Safety
Section 3 - Routine Maintenance
Section A - Attachments
Section B - Body and Framework
Section C - Electrics
Section E - Hydraulics
Section F - Transmission
Section G - Brakes
Section H - Steering
Section K - Engine
Publication No.
9803/3710-3
World Class
Customer Support
Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 591300 Fax +44 1889 591400
,Section 1
General Information
Service Manual - Rear Engine Loadalls
Section 1 - General Information
Section 2 - Care and Safety
Section 3 - Routine Maintenance
Section A - Attachments
Section B - Body and Framework
Section C - Electrics
Section E - Hydraulics
Section F - Transmission
Section G - Brakes
Section H - Steering
Section K - Engine
Publication No.
9803/3710-3
World Class
Customer Support
Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 591300 Fax +44 1889 591400
, Section 1 - General Information
Notes:
1-0 9803/3710-3 1-0
, Section 1 - General Information
Contents Page No.
Introduction
About This Manual ................................................................................... 1 - 1
Machine Model and Serial Number .....................................................1 - 1
Using the Service Manual ...................................................................1 - 1
Units of Measurement .........................................................................1 - 1
Section Numbering ..............................................................................1 - 1
Left Side, Right Side ............................................................................1 - 2
Cross References ................................................................................1 - 2
Identifying Your Machine ......................................................................... 1 - 3
Machine Identification Plate ................................................................1 - 3
Component Identification Plates ..........................................................1 - 5
Standard Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners ..................................... 1 - 8
Introduction ..........................................................................................1 - 8
Bolts and Screws .................................................................................1 - 8
Hydraulic Connections ........................................................................... 1 - 12
'O' Ring Face Seal System ................................................................1 - 12
'Torque Stop' Hose System ...............................................................1 - 15
Service Tools
Numerical List ........................................................................................ 1 - 16
Tool Detail Reference ............................................................................ 1 - 19
Section B - Frame and Bodywork ......................................................1 - 19
Section C - Electrics ..........................................................................1 - 23
Section E - Hydraulics .......................................................................1 - 24
Section F - Transmission ...................................................................1 - 30
Section H - Steering ..........................................................................1 - 32
Section K - Engine .............................................................................1 - 33
Service Consumables
Sealing and Retaining Compounds ....................................................... 1 - 34
Terms and Definitions
Colour Coding ........................................................................................ 1 - 35
Hydraulic Schematic Colour Codes ...................................................1 - 35
1-i 1-i
Rear Engine Loadalls
Section 1 - General Information
Section 2 - Care and Safety
Section 3 - Routine Maintenance
Section A - Attachments
Section B - Body and Framework
Section C - Electrics
Section E - Hydraulics
Section F - Transmission
Section G - Brakes
Section H - Steering
Section K - Engine
Publication No.
9803/3710-3
World Class
Customer Support
Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 591300 Fax +44 1889 591400
,Section 1
General Information
Service Manual - Rear Engine Loadalls
Section 1 - General Information
Section 2 - Care and Safety
Section 3 - Routine Maintenance
Section A - Attachments
Section B - Body and Framework
Section C - Electrics
Section E - Hydraulics
Section F - Transmission
Section G - Brakes
Section H - Steering
Section K - Engine
Publication No.
9803/3710-3
World Class
Customer Support
Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 591300 Fax +44 1889 591400
, Section 1 - General Information
Notes:
1-0 9803/3710-3 1-0
, Section 1 - General Information
Contents Page No.
Introduction
About This Manual ................................................................................... 1 - 1
Machine Model and Serial Number .....................................................1 - 1
Using the Service Manual ...................................................................1 - 1
Units of Measurement .........................................................................1 - 1
Section Numbering ..............................................................................1 - 1
Left Side, Right Side ............................................................................1 - 2
Cross References ................................................................................1 - 2
Identifying Your Machine ......................................................................... 1 - 3
Machine Identification Plate ................................................................1 - 3
Component Identification Plates ..........................................................1 - 5
Standard Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners ..................................... 1 - 8
Introduction ..........................................................................................1 - 8
Bolts and Screws .................................................................................1 - 8
Hydraulic Connections ........................................................................... 1 - 12
'O' Ring Face Seal System ................................................................1 - 12
'Torque Stop' Hose System ...............................................................1 - 15
Service Tools
Numerical List ........................................................................................ 1 - 16
Tool Detail Reference ............................................................................ 1 - 19
Section B - Frame and Bodywork ......................................................1 - 19
Section C - Electrics ..........................................................................1 - 23
Section E - Hydraulics .......................................................................1 - 24
Section F - Transmission ...................................................................1 - 30
Section H - Steering ..........................................................................1 - 32
Section K - Engine .............................................................................1 - 33
Service Consumables
Sealing and Retaining Compounds ....................................................... 1 - 34
Terms and Definitions
Colour Coding ........................................................................................ 1 - 35
Hydraulic Schematic Colour Codes ...................................................1 - 35
1-i 1-i
