MSSC Quality Post Test Questions With Correct Answers Answers

1. Inspection data requires for making effective manufacturing decisions: - Answer Accurate data. 2. A feature of all mistake-proofing systems is: - Answer Automated inspection. 3. A manufacturer has several options to handle nonconforming materials. The option to use a nonconforming material is acceptable: - Answer Only if it does not affect performance or cause a safety hazard. 4. A process SOP should include clearly stated procedures for dealing with nonconforming materials. If nonconformity is detected and there are no written procedures, it is the responsibility of the frontline worker to: - Answer C. Refer the problem to a supervisor or responsible department. 5. Third-party audits provide evidence that a quality program meets standards. A - Answer ...C. Acquire or maintain certification. 6. An auditor bases his/her audit report on data collected by: - Answer Directly observing the process. Interviewing workers and supervisors. Examining production records. 7. Inspections can be carried out for several purposes, including as a part of continuous improvement. To perform inspections, workers should know how to: - Answer Read production documents. Use inspection and analysis tools Read safety and environmental standards. 8. A possible source of inaccuracy in inspection data is: - Answer Human error. 9. Communication breakdowns can lead to inaccuracies and poor decisions. Detailed instructions for communicating results must be included in every: - Answer Inspection plan. 10. The inspection frequency for any given process depends on a number of factors. This frequency is specified in a (n): - Answer Sampling plan. 11. The main purpose of inspecting the final product is: - Answer Product acceptance. 12. Many products require, a record of a material's history. This record is known as the product's: - Answer Traceability. 13. In some cases, nonconforming goods are shipped to a customer if the customer waives the specification. When this happens, workers should: - Answer Be aware that the shipment is an exception. 14. Many inspections are performed by frontline workers. Quality management systems require that the company: - Answer Provide training of proper procedures for testing. Include training in health, safety, and environmental procedures. Keep complete documentation of all training. 15. The purpose of a quality audit is to: - Answer Provide assurance that the process follows the guidelines of the quality plan. 16. The three types of quality audits are: - Answer Internal, external, and third-party. 17. An audit report is always presented to the person or organization requesting the audit. A summary of each discrepancy from standards should also be available to: - Answer Production workers involved in the process. 18. What documentation is required for "first piece" inspections? - Answer D. In-process form 19. Product testing must include shipping tests to: - Answer B. Identify problem areas in product design or assembly 20. If two angles are complementary, then both are angles. - Answer Acute 21. Which of the following is involved with reducing setup? - Answer First good piece every time 22. When using a nut, bolt, flat washer, and lock washer, the lock washer should be positioned: - Answer Between the nut and flat washer 23.Which of the following is included in a manufacturing process? - Answer Machine resources 24. Dial indicators are adaptable for use with: - Answer Snap gauges 25. Arrowheads are used on a drawing in many applications. One of the applications is lines. - Answer Cutting plane 26. Follow-up and closeout of audit-initiated corrective actions is a part of: - Answer The audit function 27. Which of the below organizations is primarily involved in helping companies to consistently produce high quality products? - Answer ISO 28. Upon review of production results, it was determined that 350 out of 5,000 pieces were "out of spec". What percentage of the production was "out of spec"? - Answer 7 percent 29. According to specifications, the width of a part is given as 4.253(+0.004). Which of the following widths would be considered "out of spec"? - Answer 4.258