MSSC - Safety Certification Exam Questions With Correct Answers

What are the fourteen Subindustries of Manufacturing - Answer Chemicals Computers & Electronic Products Electrical Equipment & Appliances Food & Beverage Furniture Machinery Nonmetallic Minerals Petroleum & Coal Products Plastics & Rubber Production Primary and Fabricated Metals Printing Textile, Textile Products, Apparel & Leather Transportation Equipment Wood & Paper Moving and storage of materials is the concentration known as: - Answer logistics and inventory control Apprenticeships are sponsored by companies or: - Answer labor unions Number of people directly employed in manufacturing is about: - Answer 14 million Automotive manufacturers developed a manufacturing process based on each person repeatedly performing a single task. This technique is called: - Answer assembly-line production The best way to ensure quality is to: - Answer prevent problems before they happen The final inspection of a product is done by: - Answer the customer Feedback is most effective when it: - Answer addresses problems that arise immediately Define the 5 Classes of Fire: - Answer Class A Wood, Paper, Cloth, Plastic Class B Grease, Oil, Chemicals Class C Electrical Cords, Switches, Wiring Class D Combustible Switches, Wiring, Metals Class K Fires in Cooking Appliances Involving Combustible Oils/Fats Describe the Fire Extinguisher Symbols: - Answer Class A Green Triangle Class B Red Square Class C Blue Circle Class D Yellow Decagon Describe the 3 conditions needed for fire: - Answer Fuel, Oxygen, Heat Three examples of engineering controls are: - Answer ventilation systems, machine guards, and circuit breakers According to one government study, an employee with less than one year of experience is: - Answer 40% more likely to be injured A simple covering for the lower part of the face is known as a: - Answer dust mask OSHA recommends that hot work be done in special areas where there are no flammable or combustible materials. If these materials are present, the permit requires that hot work be done: - Answer at least 35 feet away from them The Hazardous Material Identification System rates health, flammability, and physical hazard categories. On such a scale, a high level of danger is indicated by: - Answer the number 4 When oxygen and acetylene cylinders are stored together, there must be a solid barrier wall or a distance of: - Answer at least 20 feet between them Miscommunication on the job can have serious consequences. All of the following could be caused by miscommunication except. A. wasted materials B. customer satisfaction C. wasted time D. quality problems: - Answer B. customer satisfaction A major cause of mistakes in manufacturing is: - Answer lack of communication between shifts Define the 3 team roles: - Answer leader, contributor, encourager Each team goal should be SMART. What does the acronym describe: - Answer specific, measurable, achievable, relevant, time based The effectiveness of teams depends on cooperation among members with different skills and work styles. In order for the team to be effective, its members need to focus on: - Answer completing the task and building positive relationships Teams can use several strategies to reach a decision. They key point of a consensus decision is that: - Answer team members support the decision even if they are not completely satisfied The goal of conflict resolution is to: - Answer find a permanent solution to a specific problem If you are assigned to train someone else, it is important to: - Answer record everything that you do The final step of on-the-job training is: - Answer following up over time to be sure the task was learned External customer refers: - Answer to the person or business who buys the product Internal customers include all of the following, except: - Answer consumers of the product Some tools require frequent calibration against a standard. This process is generally required for: - Answer any type of test equipment One precaution, to minimize the risk of explosion when power tools must be used, is to use only: - Answer pneumatic power tools Photoelectric sensors detect obstructions in the path of a beam of light. These sensors are frequently as part of a: - Answer trip device A number of different maintenance programs are used in manufacturing plants. One of these, which focuses on cooperation between operators and maintenance specialists, is known as: - Answer total productive maintenance A job safety analysis (JSA) is one way to determine what safety information is needed by equipment operators. A JSA is normally the responsibility of: - Answer a team involved in production operations and maintenance ________ Is a design methodology that designs features into the product that make it cheaper to manufacture while maintaining its ability to perform its intended function: - Answer Design for Manufacturing and Assembly (DFMA) Define the five step development process: - Answer Forming, storming, norming, performing, transforming What is Kaizen: - Answer Continuous improvement. Involves Every Employee, Improve Processes/Eliminate Waste, Leads to Few Defects/Improved Productivity How to answer a customer service call: - Answer Answer Call Between 2nd and 4th ring, Greet Customer, Speak Clearly, Ask Their Name, Be Knowledgeable, Avoid Hold, Treat Customer Well, Do Not Hang Up Too Quickly Product design teams should provide an environment that encourages team members to __________: - Answer Add their design ideas freely Engineers working with manufacturing to become aware of tooling limitations and other problems that may increase production time and cost is an example of __________: - Answer concurrent engineering Promoting competition among teams or departments __________: - Answer Is not a reason to set measurable team goals OSHA standard must be available to workers who: - Answer attend OSHA required training Define andon lights: - Answer they signal the condition of a process Communicating __________ is important when training employees. - Answer at the appropriate level When is the best time to offer safety-related training to employees? - Answer At new employee orientation An average worker's productivity would be included in __________ - Answer job standards description Documentation on the quality of a training session __________ - Answer is not required