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MECH502 EXAM QUESTIONS AND ANSWERS

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MECH502 EXAM QUESTIONS AND ANSWERS

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MECH502 EXAM LATEST
QUESTIONS AND
ANSWERS 2026 - 2027
Laser melting is a type of which of the following additive processes? -
ANSWERS-Powder Bed Fusion


Which additive process involves the use of light to cure/harden a liquid
polymer? - ANSWERS-Photopolymerization


Considering the process parameters controlling material flow in melt
extrusion-based systems, if you want to minimize the
attachment/adhesion of support material at the interface regions
(between model and support material), assuming primary support
material, the best approach would be: - ANSWERS-Make print/scan
speed faster when printing the interface regions than when printing
anything else, all other parameters stay the same


Your boss emails you the following picture and asks you how this object
was made using additive manufacturing. The part is made of a ceramic
slurry. Which AM process was most likely used to make this object?
(see small scaffold image on desktop) - ANSWERS-Direct-write




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1

, MECH502 EXAM LATEST
QUESTIONS AND
ANSWERS 2026 - 2027
True or False: Hot iso-static pressing (HIP) is a method for densifying
metal parts created with powder-based fusion processes. - ANSWERS-
True


In powder-bed fusion, a "Melt Flow Index" is used to help determine... -
ANSWERS-If powder is reusable


The slope of a photopolymer's working curve represents... - ANSWERS-
The distance a given irradiance will decrease by an amount equal to the
half-width of the gaussian, as it penetrates a given photopolymer


Your boss emails you the following picture and asks you how it was
made using additive manufacturing. He is amazed that the object is 10
µm long and 7 µm high, made of urethane acrylate. What is most likely
the AM process used to make this part? (see 2 photon bull image on
desktop) - ANSWERS-Two-photon photopolymerization


The terms "precision" and "resolution" are used interchangeably to refer
to: - ANSWERS-The smallest feature that a particular 3D printer can
print, independent of any particular material.

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2

, MECH502 EXAM LATEST
QUESTIONS AND
ANSWERS 2026 - 2027

Which set of characteristics provides the best list of the things to
consider when deciding which additive process to use to make a
particular part? - ANSWERS-Purpose of part (e.g. functional
requirements), material requirements, size of part


Which set of metrics lists two of the most important considerations when
deciding to make a product using additive manufacturing, or if
subtractive or formative manufacturing may be a better choice? -
ANSWERS-Cost per complexity, Cost per quantity


True or False: Bioprinting usually uses a jetting process with a very fine
spray of material. - ANSWERS-False


In the context of 3D digital modeling, what is a "manifold" model? -
ANSWERS-A model that is completely closed between the inside of the
model and the outside. If it were a physical object, it could hold water.




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3

, MECH502 EXAM LATEST
QUESTIONS AND
ANSWERS 2026 - 2027
The term "Dynamic precision" refers to... - ANSWERS-A measure of
the smallest feature a particular printer can create with its most accurate
material, all other factors being held constant


The name of the additive manufacturing process in which a liquid
bonding agent is selectively deposited to join powder material is: -
ANSWERS-Binder jetting


Which of the following terms is used to characterize the difference
between the dimensions of an as-printed part and the dimensions of a
digital, as-designed (CAD) part? - ANSWERS-accuracy




Your colleague asks you which AM process was most likely used to
make this object. It has a rough, grainy surface that appears to have been
post-processed with a coating that gives it the shine you see. What do
you tell her? (see heart model image on desktop) - ANSWERS-Binder
jetting




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