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ICC Welding Practice Questions with Correct Answers 2026 latest update!Questions & Answers | Latest Already Graded A+

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ICC Welding Practice Questions with Correct Answers 2026 latest update!Questions & Answers | Latest Already Graded A+

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ICC Welding Practice Questions with Correct Answers 2026 latest update!!
Questions & Answers | Latest Already Graded A+

1. Given, a column is 29 feet long. What is the maximum 0.3625; D1.1 5.23.1
variation in straightness?

2. Reference is made to Figure 6.4 in AWS D1.1, 2006. 1-1/16"; D1.1 F6.4(a)
What is the maximum size discontinuity allowed in
3/4" thick complete penetration groove weld ?

3. If welding ASTM A913 steel of 8ml/100g (H8); D1.1 T3.2
thickness exceeding 1 1/2 inches (38 mm)
without use of preheat, what is the
maximum diffusible hydrogen permitted
from the filler metal being used?

4. For welding structural steel under AWS SMAW, SAW, GMAC (not
D1.1, which welding process does not -S), FCAW; D1.1 3.2.1
require qualification testing?

5. Given: two pieces of 1/4 inch flat bar is 1-1/4"; D1.1 2.8.1.2
to be connected with a lap joint. What is
the minimum overlap of material in this
stress-carrying lap joint?

6. The specified depth of a welded girder 36-1/8"; D1.1 5.23.9
is 36 inches. What is the maximum depth
of this member?

7. For welding reinforcing steel, a welder #8 and up; D1.4 6.3.2.2
qualified using #8 (#25) bar, is qualified
to weld reinforcing bars

8. What is the maximum SMAW 3/16"; D1.1 T3.7
electrode diameter when welding in the



, ICC Welding Practice Questions with Correct Answers 2026 latest update!!
Questions & Answers | Latest Already Graded A+

vertical or overhead position, if the WPS
is to be prequalified?

9. When welding sheet steel, the permitted pi/8 or 0.39; D1.3 6.1.1.4
length of undercut of an arc spot weld of 1
inch diameter (25 mm) is

10. Reference is made to a CJP Groove 10 ksi less than matching
Weld column splice (in compression) on filler metal=60 ksi?; D1.1
material with a minimum tensile strength T2.3
of 70 ksi. What is the minimum filler
metal tensile strength required for this
application?

11. For a welded built-up beam with a 10 +/- 1/8; D1.1 5.23.9
specified depth of 10 inches (250 mm),
what is the acceptable range of actual
depths following completion of welding?

12. Submerged arc welding flux received Minimum temperature of
in damaged packaging must be discarded 500F for 1 hr before use;
or dried under what conditions? 5.3.3.2

13. Nondestructive testing is required on a At least 1 in a 4"; D1.1
particular long complete penetration 6.15.3
groove weld in a welded subassembly.
The design professional has determined
that spot testing of this weldment will be
sufficient. What is the minimum length of
each spot test?

14. 6 sq.in ; D1.1 2.3.1.5



, ICC Welding Practice Questions with Correct Answers 2026 latest update!!
Questions & Answers | Latest Already Graded A+

What is the effective area of a 1 inches
thick complete penetration groove weld
that is 6 inches long?

15. For a flare-V groove weld between 4" - what is specified; D1.4
two reinforcing bars specified to be 4 2.3.2.2
inches (100 mm) in length, what is the
acceptable length?

16. A 5/16 inch fillet weld is used to 1-7/8 sq.in; D1.4 2.3
connect two 1/2 inch steel plates in a "T"
configuration. The fillet weld is 6 inches
in length. What is the effective area of this
fillet weld?

17. The size of a 5/16 inch. fillet weld may 1/8"; D1.1 T6.1(6)
be less than the specified nominal size by
______ without correction provided the
undersized portion does not exceed 10
percent of the weld length.

18. What is the name of the welding ESW; D1.1 Annex K
process that produces coalescence of metals with
molten slag that melts the
filler metal and the surfaces of the workpieces?
The weld pool is shielded by this
slag, which moves along the full cross
section of the joint as welding progresses.
The process is initiated by an arc that
heats the slag. The arc is then
extinguished by the conductive slag,
which is kept molten by its resistance to

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