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MARYLAND STATIONARY ENGINEER GRADE 2 EXAM – 350 PRACTICE QUESTIONS WITH ANSWERS & RATIONALES

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Are you a stationary engineer, boiler operator, or maintenance technician preparing for the Maryland Grade 2 Stationary Engineer licensing exam? Look no further. The MARYLAND STATIONARY ENGINEER GRADE 2 EXAM is your comprehensive test bank and study guide, meticulously designed to simulate the actual PSI examination and solidify your understanding of boiler operation, safety, codes, and plant systems. This isn't just another set of practice questions; it's a powerful learning system. Featuring 350 multiple-choice questions, this resource provides a rigorous review of all key subject areas, mirroring the format and difficulty of the actual Maryland Board of Stationary Engineers exam. Inside this updated 2025/2026 edition, you will master: Maryland Licensing & Regulations: Understand the license requirements, horsepower limitations (300-499 HP for Grade 2), experience qualifications, COMAR regulations, and the role of PSI Examination Services. Boiler Operation & Safety: Master the principles of fire-tube and water-tube boilers, safety valves, low-water fuel cutoffs, gauge glasses, burners, combustion control, steam traps, and proper startup/shutdown procedures. Water Treatment & Chemistry: Learn to prevent scale, corrosion, and carryover through chemical treatment programs, testing (pH, hardness, conductivity, dissolved oxygen), and blowdown procedures. ASME Code & Standards: Get to grips with ASME Section I, Section IV, Section VIII, CSD-1, the National Board Inspection Code (NBIC), and hydrostatic testing requirements. Pumps, Piping & Auxiliary Equipment: Understand centrifugal and positive displacement pumps, pump maintenance (alignment, bearings, seals), piping systems, expansion joints, and condensate return systems. HVAC & Refrigeration: Explore chillers, cooling towers, air handlers, VAV systems, and building automation systems (BAS). Electrical Fundamentals: Master motor starters, overload relays, circuit breakers, transformers, VFDs, PLCs, and electrical safety. Safety & Troubleshooting: Cover OSHA regulations, lockout/tagout, confined space entry, PPE, emergency shutdown procedures, and common boiler problems. This essential test bank provides: Detailed Rationales: Every question is followed by a clear, concise, and in-depth explanation of why the correct answer is right and the distractors are wrong, reinforcing your learning and helping you apply the "why" to real-world plant operations. Realistic Exam Simulation: Practice with questions that cover the full breadth of the Grade 2 curriculum, helping you build the stamina and confidence you need for a high-stakes exam. Updated Content: Written for the 2025/2026 exam cycle, ensuring you are studying the most current Maryland regulations, ASME Code requirements, and industry best practices. Proven Study Method: These questions are crafted to challenge your critical thinking and identify areas needing further review, acting as a "final exam" to gauge your readiness.

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MARYLAND STATIONARY ENGINEER GRADE 2 EXAM –
350 PRACTICE QUESTIONS WITH ANSWERS &
RATIONALES



SECTION 1: LICENSING & MARYLAND REGULATIONS (Questions 1–35)


Question 1
A facility has two boilers rated at 150 HP and 200 HP. What is the total
horsepower, and what license grade is required to act as the shift engineer?
A) 350 HP, Grade 3
B) 350 HP, Grade 2
C) 500 HP, Grade 1
D) 500 HP, Grade 2


Correct Answer: B
Rationale: The total connected horsepower is 350 HP (150 + 200). In Maryland, a
Grade 2 license allows an engineer to oversee a plant with a total capacity of 300
to 499 HP. Grade 1 is required for 500 HP and above.


---


Question 2
What is the maximum horsepower (HP) limit for a Maryland Grade 2 Stationary
Engineer?

,A) 100 HP
B) 300 HP
C) 500 HP
D) Unlimited


Correct Answer: C
Rationale: The Grade 2 license is the mid-tier certification in Maryland,
authorizing the supervision of plants up to 500 HP. Equipment exceeding 500 HP
requires a Grade 1 license.


---


Question 3
According to Maryland law, what defines a "High Pressure" steam boiler?
A) Operating at or above 100 psi
B) Operating at a pressure exceeding 15 psi
C) Operating at 300 HP or more
D) Any boiler with a water volume exceeding 100 gallons


Correct Answer: B
Rationale: Maryland law defines a high-pressure steam boiler as any boiler
operating at a pressure of more than 15 pounds per square inch (psi). Low-
pressure boilers operate at or below 15 psi.


---

,Question 4
Which qualification meets the experience requirement to take the Grade 2
examination?
A) 12 months as a Grade 3 engineer
B) 24 months as a Grade 4 engineer and a master HVAC license
C) 36 months as a Grade 3 engineer under a Grade 2 or 1
D) An associate degree in thermodynamics


Correct Answer: C
Rationale: The Maryland Board requires 36 months of documented experience as
an active Grade 3 engineer under the supervision of a licensed Grade 2 or Grade 1
engineer.


---


Question 5
What is the minimum passing score required on the Maryland Grade 2 Stationary
Engineer examination?
A) 60%
B) 65%
C) 70%
D) 75%


Correct Answer: C
Rationale: According to PSI Examination Services, which administers the test,
candidates must achieve a minimum passing score of 70% on the examination.

, ---


Question 6
Who administers the stationary engineer licensing examinations for the State of
Maryland?
A) The Maryland Department of Labor directly
B) The local county fire marshal
C) PSI Examination Services
D) The National Board of Boiler and Pressure Vessel Inspectors


Correct Answer: C
Rationale: PSI Examination Services provides testing for all five grades of licensing
at test centers located throughout Maryland. Applicants must first apply to PSI to
sit for the examination.


---


Question 7
A Grade 2 engineer must have held a lower-grade license for a minimum period
of:
A) No minimum requirement
B) 6 months
C) 12 months
D) 36 months

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