YIELD QA BANK (A+ ASSURED)
Accelerate your exam preparation with highly recurrent
multiple-choice questions mapped directly to official lean
transformation principles. The clear layout isolates key topics
including total productive maintenance, Jidoka, pull systems, and
workplace optimization layouts. It functions as the ultimate
diagnostic tool to quickly identify knowledge gaps and lock in
operational management concepts.
Section 1: Lean Core Concepts & Philosophy
1. Which of the following best describes the core
focus of the Lean philosophy?
A) Maximizing machine utilization rates
B) Eliminating waste to maximize customer
value
C) Increasing factory inventory safety stocks
D) Automating all manual labor processes
B) Eliminating waste to maximize customer
value
Rationale: Lean centers on identifying and
eliminating non-value-added activities (waste)
from the customer’s perspective to optimize
flow and value.
2. What are the two primary pillars of the Toyota
Production System (TPS)?
, A) Six Sigma and Kanban
B) Kaizen and Standardized Work
C) Just-In-Time (JIT) and Jidoka
D) Poka-Yoke and Heijunka
C) Just-In-Time (JIT) and Jidoka
Rationale: The classic House of TPS stands on
two pillars: Just-In-Time (producing what is
needed, when needed, in the amount needed)
and Jidoka (autonomation or quality at the
source).
3. How is "Value-Added Work" strictly defined in a
Lean enterprise?
A) Any activity that keeps the shop floor
operators busy
B) An operation that changes form, fit, or
function of a product to meet customer needs
C) Inspections performed to guarantee quality
before shipping
D) Moving materials safely between warehouse
storage bays
B) An operation that changes form, fit, or
function of a product to meet customer needs
Rationale: Value-added work must transform
the product or service, the customer must be
, willing to pay for it, and it must be done
correctly the first time.
4. A learning organization operates best when
goals are developed by:
A) External regulatory consultants
B) The executive steering committee exclusively
C) The organization's stakeholders collectively
D) Human Resources department mandates
C) The organization's stakeholders collectively
Rationale: True Lean transformation requires
buy-in and collaborative goal development
across stakeholders to foster an authentic
continuous improvement culture.
5. Enterprise goals cannot be sustainably
achieved without allocating dedicated time for:
A) Overtime production scheduling
B) Training and professional development
C) Equipment liquidation
D) Management-only offsite retreats
B) Training and professional development
Rationale: People development is the engine of
Lean. Continuous improvement fails without
systematic training in problem-solving and
Lean tools.
, 6. Which type of waste (Muda) is characterized by
moving parts or products unnecessarily?
A) Overprocessing
B) Motion
C) Transportation
D) Waiting
C) Transportation
Rationale: Transportation is the movement of
products, materials, or information between
locations. Motion refers to the physical
movement of the human operator or machine
tool within a work cell.
7. Walking across a work area to fetch a tool
because it lacks a designated home is an
example of which waste?
A) Transportation
B) Motion
C) Overproduction
D) Defects
B) Motion
Rationale: Unnecessary human movement
(walking, reaching, bending) due to poor
ergonomic or workplace layout constitutes the
waste of motion.