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MILLWRIGHT LEVEL 1 ALL 2026.pdf 1. Document information

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MILLWRIGHT LEVEL 1 ALL 2026/2027 TEST PAPER
QUESTIONS AND SOLUTIONS RATED A+
✔✔An ISO metric thread is designated by M14 x 2 - 6g. What is the pitch of this thread?
- ✔✔2MM

✔✔What are 2 types of tapered thread form? - ✔✔NPT and NPTF

✔✔The unified thread class that offers the tightest fit is: - ✔✔3

✔✔The designation that identifies a nut is: - ✔✔B

✔✔Marks on the head of a bolt indicate the: - ✔✔grade and tensile strength

✔✔A thread is designated 5/8 - 11 Class 2A. The thread shown: - ✔✔is an external
thread

✔✔The thread angle from an American National Acme Thread is: - ✔✔29 degress

✔✔A no go ring gauge is easliy identified by: - ✔✔annular ring on the knurled surface

✔✔Thread comparison gauges use __________ as a basis for thread size - ✔✔Pitch
diameter

✔✔Rolled threads are advantageous over machined threads because: - ✔✔They have
increased tensile strength
They produce a burnished thread finish
They have better wear resistance which reduces fatigue and shear problems

✔✔What does API stand for - ✔✔American Petroleum Institue

✔✔What kind of threads do Acme threads have? - ✔✔29 degree angle and the root and
crests are flat

✔✔Hex set screws may sometimes be doubled up - ✔✔True

✔✔What are cap screws made of? - ✔✔High tensile steel

✔✔How is a Woodruff key sized? - ✔✔First 2 numbers are multiplied by 1/32" and
second set of numbers are multiplied by 1/8"

✔✔A rivet is: - ✔✔a permanent fastener

✔✔What is the taper per foot of a tapered gib head key? - ✔✔1/8" per foot

, ✔✔What is the taper per foot of a tapered dowel pin? - ✔✔1/4" per foot

✔✔Cotter pins can be reused - ✔✔False. Cotter pins are a one time use

✔✔Which variable is the most important when determining spindle speed? -
✔✔diameter of the drill

✔✔Any machined surfaces on a drill press that could rust must be: - ✔✔Kept clean and
oiled

✔✔When installing a taper shank drill into the spindle bore, you must take several
precautions. What are they and why? - ✔✔Ensure taper and bore are clean, wipe with a
rag without scraping/marking internal taper, any burrs are removed or it'll throw the bit
off center

✔✔Cutting speed refers to: - ✔✔Peripheral speed

✔✔How fast should a 1/2" drill turn when drilling mild steel if the cutting speed is 90
sfpm? - ✔✔720 RPM

✔✔Small drills require a higher feed per revolution than larger ones. - ✔✔False

✔✔Which abbreviations is used to express the feed rate on a drill press? - ✔✔IPR

✔✔A drill press has a #2 Morse taper. A twist drill with a #3 Morse taper shank must be
mounted in the spindle. How should you secure the drill in the spindle? - ✔✔Use a drill
socket

✔✔To remove a tapered shank twist drill from the drill press spindle, use a: - ✔✔drill
drift

✔✔When using a sensitive drill press, what should you do as the drill breaks through
the workpiece? - ✔✔Ease up on the pressure

✔✔The included point angle of a countersunk hole for most flathead screws is: - ✔✔82
degrees

✔✔Which type of machine tap pushes the hip out ahead of the tap? - ✔✔Spiral pint
(gun) tap

✔✔The lip relief (clearance) angle of a drill should be: - ✔✔8-12 degrees

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