CERTIFICATION EXAM QUESTIONS AND CORRECT
ANSWERS (VERIFIED ANSWERS) Q&A 2026
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1. What is the primary purpose of welding safety equipment?
A. Improve welding speed
B. Reduce material cost
C. Protect the welder from hazards
D. Increase weld strength
Rationale: Safety equipment protects against arc radiation,
heat, sparks, and fumes.
Correct Answer: C
2. Which process uses a continuously fed wire electrode and
shielding gas?
A. SMAW
B. GMAW
C. Oxy-fuel welding
D. SAW
Rationale: Gas Metal Arc Welding (GMAW) uses wire feed and
shielding gas.
Correct Answer: B
,3. What is the function of flux in welding?
A. Increase voltage
B. Protect weld from oxidation
C. Cool the weld faster
D. Increase electrode diameter
Rationale: Flux shields molten metal from atmospheric
contamination.
Correct Answer: B
4. Which defect is caused by gas trapped in solidifying metal?
A. Undercut
B. Porosity
C. Slag inclusion
D. Cracking
Rationale: Gas pockets form voids known as porosity.
Correct Answer: B
5. What does SMAW stand for?
A. Shielded Metal Arc Welding
B. Surface Metal Alloy Welding
C. Submerged Manual Arc Welding
D. Shielded Mechanical Arc Welding
,Rationale: SMAW is commonly called stick welding.
Correct Answer: A
6. Which current is commonly used in stick welding?
A. AC or DC
B. Only DC
C. Only AC
D. Radio frequency
Rationale: SMAW can operate on AC or DC depending on
electrode.
Correct Answer: A
7. What is the purpose of preheating metal before welding?
A. Increase corrosion
B. Reduce cracking risk
C. Improve paint adhesion
D. Reduce weld penetration
Rationale: Preheating reduces thermal stress and cracking.
Correct Answer: B
8. Which welding position is overhead?
A. 1G
B. 2G
, C. 3G
D. 4G
Rationale: 4G refers to overhead welding position.
Correct Answer: D
9. What is slag in welding?
A. Metal impurity
B. Protective gas
C. Non-metallic residue
D. Electrode coating
Rationale: Slag forms from flux residue after welding.
Correct Answer: C
10. Which gas is commonly used in MIG welding?
A. Oxygen
B. Argon or CO₂
C. Hydrogen
D. Nitrogen
Rationale: Inert gases like argon or CO₂ shield the weld.
Correct Answer: B
11. What causes undercut in welding?