AUTOMOTIVE TEST PAPER QUESTIONS
AND SOLUTIONS EXPERT VERIFIED STUDY
CONTENT
●● Thickness of Large Area Panels (Curved Contours)
Answer: 0.66-0.765mm
●● Major Structures (Cross Members, Sills, Rails and Pillars)
Answer: 1-1.25mm
●● Thickness of Local Reinforcements
Answer: 1.625mm
●● Pre - Bodystyle Feasibility
Answer: Ergonomic layout, seating layout, drivers FOV layout,
windshield.
●● Design for End Use
Answer: Reliability, Aesthetics, Economics, Assembly
●● Design for Function
Answer: Occupant comfort, occupant entrance and exit, travel.
, ●● Design for Safety
Answer: Vehicle stability, acceleration and braking, vehicle controls,
illumination, accidents.
●● Design for Crash
Answer: Exterior surfaces, front/rear/side/roof crash, restraint system,
locks, interior surfaces, windshield, fire hazard
●● Design for Economy
Answer: Minimum weight, fuel efficiency, cost, wear, life, economic
running.
●● Press Working Operations (Cutting & Forming)
Answer: shear and fold, gas/ plasma/ laser/ waterjet, flame and jet
cutting
●● Press Working Operations
Answer: Press forming, shallow forming, deep drawing, super plastic
forming, press braking, roll forming, flex forming, spinning and flow
forming.
●● Analysis of BIW and Trimmed Body
Answer: Modal
AND SOLUTIONS EXPERT VERIFIED STUDY
CONTENT
●● Thickness of Large Area Panels (Curved Contours)
Answer: 0.66-0.765mm
●● Major Structures (Cross Members, Sills, Rails and Pillars)
Answer: 1-1.25mm
●● Thickness of Local Reinforcements
Answer: 1.625mm
●● Pre - Bodystyle Feasibility
Answer: Ergonomic layout, seating layout, drivers FOV layout,
windshield.
●● Design for End Use
Answer: Reliability, Aesthetics, Economics, Assembly
●● Design for Function
Answer: Occupant comfort, occupant entrance and exit, travel.
, ●● Design for Safety
Answer: Vehicle stability, acceleration and braking, vehicle controls,
illumination, accidents.
●● Design for Crash
Answer: Exterior surfaces, front/rear/side/roof crash, restraint system,
locks, interior surfaces, windshield, fire hazard
●● Design for Economy
Answer: Minimum weight, fuel efficiency, cost, wear, life, economic
running.
●● Press Working Operations (Cutting & Forming)
Answer: shear and fold, gas/ plasma/ laser/ waterjet, flame and jet
cutting
●● Press Working Operations
Answer: Press forming, shallow forming, deep drawing, super plastic
forming, press braking, roll forming, flex forming, spinning and flow
forming.
●● Analysis of BIW and Trimmed Body
Answer: Modal