SACA CERTIFICATION C-101 EXAM 2026 QUESTIONS
AND
CORRECT DETAILED ANSWERS WITH RATIONALES
(VERIFIED ANSWERS) |ALREADY GRADED A+
The three Fs of product design are form, fit and __________. - CORRECT ANSWER >>>Function
High product quality, quick delivery, low costs are the primary goals of what system? - CORRECT
ANSWER >>>Lean Manufacturing
Which 5S step involves formatting 5S work instructions so that they look and read alike? -
CORRECT ANSWER >>>Standardize
How does the 5S method aid in the goal of lean manufacturing? - CORRECT ANSWER
>>>Reduces the waste of excess motion, helps improve morale, and enables other lean
methods to be more successful
What is the interface used with CNC machines to load and monitor programs? - CORRECT
ANSWER >>>HMI
The automation of many different manufacturing processes is done through the use of a small
computer called a __________. - CORRECT ANSWER >>>PLC
When a machine stops due to an problem, what would the machine's HMI typically display? -
CORRECT ANSWER >>>An error message.
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, Smart sensors connected to manufacturing networks creates what level of Industry? - CORRECT
ANSWER >>>Industry 4.0
What standard introduced in the early 1980s established a method to physically connect
machines from different manufacturers enabling them to communicate to one another? -
CORRECT ANSWER >>>Ethernet
Which IIoT application monitors equipment during normal operation to prevent failures to the
equipment? - CORRECT ANSWER >>>Predictive maintenance
Occupational Safety and Health Administration(OSHA) develops __________ for safety retail
and service industries to construction and manufacturing. - CORRECT ANSWER >>>Standards
The regulation that requires manufacturers to document and report information on the types
of
chemicals they use, store, release into the environment, or dispose of is known as EPCRA. Is this
statement TRUE or FALSE? - CORRECT ANSWER >>>True
The use of ___________________marked the advent of the third industrial revolution? -
CORRECT ANSWER >>>Computers
If an operator knows a safety problem exists with a machine, the operator should __________.
-
CORRECT ANSWER >>>Notify a supervisor immediately
A(n) __________ is a device or system that shuts down a machine immediately if the operator
is in danger. - CORRECT ANSWER >>>Emergency stop
If the energy sources are shut down, what would this mean for a pneumatic valve? - CORRECT
ANSWER >>>It is closed
2|Page
AND
CORRECT DETAILED ANSWERS WITH RATIONALES
(VERIFIED ANSWERS) |ALREADY GRADED A+
The three Fs of product design are form, fit and __________. - CORRECT ANSWER >>>Function
High product quality, quick delivery, low costs are the primary goals of what system? - CORRECT
ANSWER >>>Lean Manufacturing
Which 5S step involves formatting 5S work instructions so that they look and read alike? -
CORRECT ANSWER >>>Standardize
How does the 5S method aid in the goal of lean manufacturing? - CORRECT ANSWER
>>>Reduces the waste of excess motion, helps improve morale, and enables other lean
methods to be more successful
What is the interface used with CNC machines to load and monitor programs? - CORRECT
ANSWER >>>HMI
The automation of many different manufacturing processes is done through the use of a small
computer called a __________. - CORRECT ANSWER >>>PLC
When a machine stops due to an problem, what would the machine's HMI typically display? -
CORRECT ANSWER >>>An error message.
1|Page
, Smart sensors connected to manufacturing networks creates what level of Industry? - CORRECT
ANSWER >>>Industry 4.0
What standard introduced in the early 1980s established a method to physically connect
machines from different manufacturers enabling them to communicate to one another? -
CORRECT ANSWER >>>Ethernet
Which IIoT application monitors equipment during normal operation to prevent failures to the
equipment? - CORRECT ANSWER >>>Predictive maintenance
Occupational Safety and Health Administration(OSHA) develops __________ for safety retail
and service industries to construction and manufacturing. - CORRECT ANSWER >>>Standards
The regulation that requires manufacturers to document and report information on the types
of
chemicals they use, store, release into the environment, or dispose of is known as EPCRA. Is this
statement TRUE or FALSE? - CORRECT ANSWER >>>True
The use of ___________________marked the advent of the third industrial revolution? -
CORRECT ANSWER >>>Computers
If an operator knows a safety problem exists with a machine, the operator should __________.
-
CORRECT ANSWER >>>Notify a supervisor immediately
A(n) __________ is a device or system that shuts down a machine immediately if the operator
is in danger. - CORRECT ANSWER >>>Emergency stop
If the energy sources are shut down, what would this mean for a pneumatic valve? - CORRECT
ANSWER >>>It is closed
2|Page