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PIPEFITTER STAR EXAM – COMPLETE 500 QUESTIONS WITH DETAILED ANSWERS | LATEST 2026 UPDATE | FULL PRACTICE EXAM WITH VERIFIED MOST TESTED SOLUTIONS

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PIPEFITTER STAR EXAM – COMPLETE 500 QUESTIONS WITH DETAILED ANSWERS | LATEST 2026 UPDATE | FULL PRACTICE EXAM WITH VERIFIED MOST TESTED SOLUTIONS

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Institution
PIPEFITTER STAR
Course
PIPEFITTER STAR

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Uploaded on
November 27, 2025
Number of pages
71
Written in
2025/2026
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PIPEFITTER STAR EXAM – COMPLETE 500 QUESTIONS
WITH DETAILED ANSWERS | LATEST 2026 UPDATE |
FULL PRACTICE EXAM WITH VERIFIED MOST TESTED
SOLUTIONS

Pressure is: - SELECTED ANSWER 👀 force per unit of area

Work is defined as: - SELECTED ANSWER 👀 force times distance

Name the two main classifications of pump types. - SELECTED ANSWER 👀
Positive Displacement pumps and Non-Positive Displacement pumps

The violent flashing and collapsing of vapor bubbles in a centrifugal pump is
called? - SELECTED ANSWER 👀 Cavitation

What are two kinds of misalignment that must be checked for when installing
pumps - SELECTED ANSWER 👀 Parallel and Angular alignment

What steps should be taken before starting a pump for the first time? - SELECTED
ANSWER 👀 Prime, Check suction and discharge valves, Check rotation

What are two of the three main items shown on a pump curve? - SELECTED
ANSWER 👀 Head in Feet and GPM

Theoretically, how many feet can a pump can raise water vertically by suction? -
SELECTED ANSWER 👀 34 feet

The welder is at most serious and immediate risk of - SELECTED ANSWER 👀
electrocution

The first two digits on welding rod indicate? - SELECTED ANSWER 👀 tensile
strength

,The next to last digit indicates the ____________ of the weld. - SELECTED
ANSWER 👀 position

Utilizing the piping drawing, calculate the measurements for "B": - SELECTED
ANSWER 👀 5' - 5"

Utilizing the piping drawing, calculate the measurements for "D": - SELECTED
ANSWER 👀 32' - 3"

Utilizing the piping drawing, calculate the measurements for "K": - SELECTED
ANSWER 👀 10' - 8"

Utilizing the piping drawing, calculate the measurements for "N": - SELECTED
ANSWER 👀 24' - 2"

Utilizing the piping drawing, calculate the measurements for "V": - SELECTED
ANSWER 👀 6' - 8"

Utilizing the piping drawing, calculate the measurements for "T": - SELECTED
ANSWER 👀 2' - 0"

An increase in pressure will cause the boiling temperature of a liquid to: -
SELECTED ANSWER 👀 Increase

The device that controls the pressure in a low-pressure steam boiler is called
a/an: - SELECTED ANSWER 👀 Pressuretrol

The two basic types of low-water cutoffs are: - SELECTED ANSWER 👀 Float type
and electric probe type

Thermostatic traps are opened and closed by: - SELECTED ANSWER 👀 A flexible
bellows

In a float and thermostatic trap the float rises to discharge: - SELECTED ANSWER
👀 Condensate

,Condensate in steam lines could result in: - SELECTED ANSWER 👀 Water
hammer

The 4 main components in a refrigeration system are: - SELECTED ANSWER 👀
Compressor, Condenser, Evaporator, Metering device

What is the function of a metering device? - SELECTED ANSWER 👀 Regulates
the flow of refrigerant.

What is the function of an evaporator? - SELECTED ANSWER 👀 Absorb heat
from the system.

What is the function of a compressor? - SELECTED ANSWER 👀 Create flow in the
system.

What is the function of a condenser? - SELECTED ANSWER 👀 Reject heat from
the refrigerant.

A vapor heated above its corresponding saturation temperature with no change
in pressure is: - SELECTED ANSWER 👀 Superheated

What does the "R" which is stamped on all tube benders represent? - SELECTED
ANSWER 👀 Right

When your first bend is 3" end to center, where do you mark your tube? -
SELECTED ANSWER 👀 3"

Current polarity becomes an important factor with _______ power sources. -
SELECTED ANSWER 👀 All DC

DCRP is produced when the electrode is connected to the positive terminal of the
welding power source. - SELECTED ANSWER 👀 True

In a constant current welding power source, the welding current remains
relatively constant despite considerable changes in __________? - SELECTED
ANSWER 👀 Arc length

, A metal which has a high iron content is known as a _______ metal. - SELECTED
ANSWER 👀 Ferrous

What are the 2 most important valves on a boiler? - SELECTED ANSWER 👀
Pressure Reducing valve & pressure relief valve

The expansion tank should always be installed ________ the pump? - SELECTED
ANSWER 👀 On the suction side of

The BTUH carrying capacity of a pipe _________ as the velocity of the water in
the pipe increases. - SELECTED ANSWER 👀 Increases

The relief valve is sized to the _______ rating of the boiler. - SELECTED ANSWER
👀 Gross output

How many GPM must be circulate for every 10,000 BTUH of heat emission on a
boiler. - SELECTED ANSWER 👀 1

Name 3 secondary refrigerants: - SELECTED ANSWER 👀 Water, Brine, Glycol

What is the name of the unit that can heat and cool? - SELECTED ANSWER 👀
Heat pump

Name the odorant used in natural gas and propane. - SELECTED ANSWER 👀
Mercaptan

What do the 3 sides of the combustion triangle represent? - SELECTED ANSWER
👀 Fuel, oxygen, and heat

What are the names of the harmful products of incomplete combustion? -
SELECTED ANSWER 👀 Carbon monoxide & Aldehydes

In the U.S. what percent of electricity is produced from power plants using steam?
- SELECTED ANSWER 👀 90%
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