InstructorrrManual:rrAutomotiverrEnginesrrDiagnosis,rrRepair,rrandrrRebuildingrr9thrrEditionrrTimrrGilles,rrTimrrLeVan
SolutionManual For r rr
Automotive Engines Diagnosis, Repair, and Rebuilding 9th Edition Tim Gilles, Tim LeVan
rr rr rr rr rr rr rr rr rr rr rr
Chapter 1-19 rr
Chapter 1: Engine Operation
rr rr rr
TABLE OF CONTENTS RR RR
Purpose and Perspective of the Chapter .................................................................................................. 2
rr rr rr rr rr
Chapter Objectives...................................................................................................................................... 2
rr
Complete List of Chapter Activities and Assessments ............................................................................ 2
rr rr rr rr rr rr
Key Terms ................................................................................................................................................... 3
rr
What’s New in This Chapter ..................................................................................................................... 3
rr rr rr rr
Chapter Outline........................................................................................................................................... 3
rr
Lesson Hints ................................................................................................................................................ 5
rr
Reading Assignment ................................................................................................................................... 5
rr
Written Assignments ................................................................................................................................... 5
rr
Chapter 1 Answers To Study Questions..................................................................................................... 5
rr rr rr rr rr
Chapter 1 Answers To ASE-Style Review Questions .................................................................................. 6
rr rr rr rr rr rr
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lyr r accessiblerrwebsite,rrinrrwholerrorrrinrrpart.
, InstructorrrManual:rrChapterrr1:rrEnginerrOperation
PURPOSE AND PERSPECTIVE OF THE CHAPTER RR RR RR RR RR
The purpose of this chapter is to introduce students to the basic construction and operation of an internal c
rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr
ombustion engine. It describes the many engine components and how to identify the various pieces. Also e
rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr
xplained are the different engine classifications along with the different systems and how they work toget
rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr
her to keep the engine operating effectively.
rr rr rr rr rr rr
CHAPTER OBJECTIVES RR
Upon completion of this chapter, the student should be able to:
rr rr rr rr rr rr rr rr rr rr
Explain the principles of internal combustion engine operation.
rr rr rr rr rr rr rr
Identify internal combustion engine parts by name.
rr rr rr rr rr rr
Explain various engine classifications and systems.
rr rr rr rr rr
COMPLETE LIST OF CHAPTER ACTIVITIES AND ASSESSMENTS RR RR RR RR RR RR
For additional guidance, refer to the Teaching Online Guide.
rr rr rr rr rr rr rr rr
Chapter Activity/Assessment Source (i.e., PPT rr rr Duration
Objective slide, Workbook) rr
Explain the princ rr rr Icebreaker PPT slide 2 rr rr 10–15 mins rr
iples of internal crr rr rr
ombustion engin rr
e operation.
rr
Identify internal rr r Activity PPT slide 27 rr rr 10–20 minutesrr
combustion eng
r rr
ine parts by na
rr rr rr
me.
Explain various rr r Self-Assessment PPT slide 29 rr rr 5–10 minutes
rr
engine classific
r rr
ations and rr
systems.
[return to top] rr rr
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lyr r accessiblerrwebsite,rrinrrwholerrorrrinrrpart.
, InstructorrrManual:rrChapterrr1:rrEnginerrOperation
KEY TERMS RR
BDC: Bottom Dead Center, referring to the location of the piston at the bottom of the stroke
rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr
bimetal engine: Engines composed of cast iron block and aluminum heads
rr r r rr rr rr rr rr rr rr rr
blowby: Gasses that escape past piston rings
r r rr rr rr rr rr
companion cylinders: term given to pairs of cylinders found in engines with even number of cylinders
rr r r rr rr rr rr rr rr rr rr rr rr rr rr rr
compression ratio: the ratio at which the air fuel gas mixture is compressed d
rr r r rr rr rr rr rr rr rr rr rr rr rr
isplacement: refers to the volume that the piston displaces in the cylinder firi
rr rr rr rr rr rr rr rr rr rr rr rr
ng order: The sequence in which the spark plugs fire in each cylinder
rr rr rr rr rr rr rr rr rr rr rr rr
lower end: Refers to the location at the bottom of the block where the crankshaft and bearings are lo
rr r r rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr
cated
TDC: Top Dead Center, referring to the location of the piston at the top of the stroke
rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr
transverse engine: term given to the engines in front wheel drive vehicles
rr r r rr rr rr rr rr rr rr rr rr
[return to top] rr rr
WHAT’S NEW IN THIS CHAPTER RR RR RR RR
[Information to be added later by author] rr rr rr rr rr rr
The following elements are improvements in this chapter from the previous edition:
rr rr rr rr rr rr rr rr rr rr rr
[return to top] rr rr
CHAPTER OUTLINE RR
In a simple one-cylinder engine, the reciprocating (up-and-
rr rr rr rr rr rr rr
down) motion of the piston is changed to usable rotary motion by the connecting rod and cranksha
rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr
ft. A flywheel gives momentum to the crankshaft between power strokes. Valves control the engi
rr rr rr rr rr rr rr rr rr rr rr rr rr rr
ne’s intake and exhaust. (PPT Slide 4)
rr rr rr rr rr rr
During one four- rr rr
stroke cycle, the intake, compression, power, and exhaust strokes are completed. This action takes
rr rr rr rr rr rr rr rr rr rr rr rr rr r
720°
r , or two crankshaft revolutions. (PPT Slide 5)
rr rr rr rr rr rr rr
©rr2024rrCengage.rrAllrrRightsrrReserved.rrMayrrnotrrberrscanned,rrcopiedrrorrrduplicated,rrorrrpostedrrtorrarrpublic 3
lyr r accessiblerrwebsite,rrinrrwholerrorrrinrrpart.
, InstructorrrManual:rrChapterrr1:rrEnginerrOperation
The compression ratio is how the engine makes the most efficient use of the combustion event in
rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr
each cylinder. The higher the compression ratio the more potential output a cylinder has. (PPT
rr r r rr rr rr rr rr rr rr rr rr rr rr rr rr
Slide 6) rr
Cylinders are arranged in-line, in a V- rr rr rr rr rr rr
type, or opposed to each other. The most popular automotive engines have four, six, or
rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr
eight cylinders. (PPT Slide 7)
rr rr rr rr
The camshaft controls the opening and closing of the valves and, thus, the way that the engine
rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr
breathes. Different cam grinds provide better low-speed or better high-
rr rr rr rr rr rr rr rr rr
speed operation. (PPT Slides 8, 9)
rr rr rr rr rr
The camshaft is driven by a chain, a belt, or gears. (PPT Slide 8)
rr rr rr rr rr rr rr rr rr rr rr rr rr
Camshafts are driven by a timing chain or a timing belt. (PPT Slides 8, 9)
rr rr rr rr rr rr rr rr rr rr rr rr rr rr
Cylinder rows, called banks, are determined from the flywheel end of the engine. A complete
rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr
engine assembly including the heads is called a long block; without heads it is called a short
rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr
block. (PPT Slide 12, 13)rr rr rr rr
The crankcase houses the crankshaft and bearings. It is enclosed by the oil pan. The crankshaft
rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr
has a flywheel on one end and a vibration damper or pulley on the other end. The part that the
rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr
bearing rides against is called the main or rod bearing journal. Crankpins on four cylinders are
rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr
offset from each other by 180°
rr , in-line six cylinders by 120°
rr , and V8s by 90°. (PPT Slides 14)
rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr
Engine sizes are described by their cylinder displacement, usually in liters. Engine breathing
rr rr rr rr rr rr rr rr rr rr rr rr rr
determines the power that the engine develops. (PPT Slide 15)
rr rr rr rr rr rr rr rr rr
The location of the camshaft depends on the engine design and the type of vehicle the engine is
rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr
being put in. Cam- rr rr r r
In Block engines have the camshaft in the cylinder block. Overhead cam engines have the cam
rr rr rr rr rr rr rr rr rr r r rr rr rr rr rr
shaft in the cylinder head. (PPT Slide 17)
rr rr rr rr rr rr rr
Engine cylinders are fired in one of several firing orders. (PPT Slide 21)
rr rr rr rr rr rr rr rr rr rr rr rr
Pairs of pistons that go up and down together but fire 360°
rr rr from each other are called c
rr rr rr rr rr rr rr rr rr rr rr rr rr rr
ompanions. (PPT Slide 19) rr rr rr
Most engines have liquid cooling systems that use coolant to prevent rust and corrosion and
rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr
provide additional protection against freezing and boiling. (PPT Slides 23–25)
rr rr rr rr rr rr rr rr rr
Spark ignition engines utilize a spark plug to start the ignition event. (PPT Slide 26)
rr rr rr rr rr rr rr rr rr rr rr r r rr rr
Compression engines utilize heat and pressure to start the ignition event in the cylinder (PPT
rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr
Slide 27) rr
©rr2024rrCengage.rrAllrrRightsrrReserved.rrMayrrnotrrberrscanned,rrcopiedrrorrrduplicated,rrorrrpostedrrtorrarrpublic 4
lyr r accessiblerrwebsite,rrinrrwholerrorrrinrrpart.
SolutionManual For r rr
Automotive Engines Diagnosis, Repair, and Rebuilding 9th Edition Tim Gilles, Tim LeVan
rr rr rr rr rr rr rr rr rr rr rr
Chapter 1-19 rr
Chapter 1: Engine Operation
rr rr rr
TABLE OF CONTENTS RR RR
Purpose and Perspective of the Chapter .................................................................................................. 2
rr rr rr rr rr
Chapter Objectives...................................................................................................................................... 2
rr
Complete List of Chapter Activities and Assessments ............................................................................ 2
rr rr rr rr rr rr
Key Terms ................................................................................................................................................... 3
rr
What’s New in This Chapter ..................................................................................................................... 3
rr rr rr rr
Chapter Outline........................................................................................................................................... 3
rr
Lesson Hints ................................................................................................................................................ 5
rr
Reading Assignment ................................................................................................................................... 5
rr
Written Assignments ................................................................................................................................... 5
rr
Chapter 1 Answers To Study Questions..................................................................................................... 5
rr rr rr rr rr
Chapter 1 Answers To ASE-Style Review Questions .................................................................................. 6
rr rr rr rr rr rr
©rr2024rrCengage.rrAllrrRightsrrReserved.rrMayrrnotrrberrscanned,rrcopiedrrorrrduplicated,rrorrrpostedrrtorrarrpublic 1
lyr r accessiblerrwebsite,rrinrrwholerrorrrinrrpart.
, InstructorrrManual:rrChapterrr1:rrEnginerrOperation
PURPOSE AND PERSPECTIVE OF THE CHAPTER RR RR RR RR RR
The purpose of this chapter is to introduce students to the basic construction and operation of an internal c
rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr
ombustion engine. It describes the many engine components and how to identify the various pieces. Also e
rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr
xplained are the different engine classifications along with the different systems and how they work toget
rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr
her to keep the engine operating effectively.
rr rr rr rr rr rr
CHAPTER OBJECTIVES RR
Upon completion of this chapter, the student should be able to:
rr rr rr rr rr rr rr rr rr rr
Explain the principles of internal combustion engine operation.
rr rr rr rr rr rr rr
Identify internal combustion engine parts by name.
rr rr rr rr rr rr
Explain various engine classifications and systems.
rr rr rr rr rr
COMPLETE LIST OF CHAPTER ACTIVITIES AND ASSESSMENTS RR RR RR RR RR RR
For additional guidance, refer to the Teaching Online Guide.
rr rr rr rr rr rr rr rr
Chapter Activity/Assessment Source (i.e., PPT rr rr Duration
Objective slide, Workbook) rr
Explain the princ rr rr Icebreaker PPT slide 2 rr rr 10–15 mins rr
iples of internal crr rr rr
ombustion engin rr
e operation.
rr
Identify internal rr r Activity PPT slide 27 rr rr 10–20 minutesrr
combustion eng
r rr
ine parts by na
rr rr rr
me.
Explain various rr r Self-Assessment PPT slide 29 rr rr 5–10 minutes
rr
engine classific
r rr
ations and rr
systems.
[return to top] rr rr
©rr2024rrCengage.rrAllrrRightsrrReserved.rrMayrrnotrrberrscanned,rrcopiedrrorrrduplicated,rrorrrpostedrrtorrarrpublic 2
lyr r accessiblerrwebsite,rrinrrwholerrorrrinrrpart.
, InstructorrrManual:rrChapterrr1:rrEnginerrOperation
KEY TERMS RR
BDC: Bottom Dead Center, referring to the location of the piston at the bottom of the stroke
rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr
bimetal engine: Engines composed of cast iron block and aluminum heads
rr r r rr rr rr rr rr rr rr rr
blowby: Gasses that escape past piston rings
r r rr rr rr rr rr
companion cylinders: term given to pairs of cylinders found in engines with even number of cylinders
rr r r rr rr rr rr rr rr rr rr rr rr rr rr rr
compression ratio: the ratio at which the air fuel gas mixture is compressed d
rr r r rr rr rr rr rr rr rr rr rr rr rr
isplacement: refers to the volume that the piston displaces in the cylinder firi
rr rr rr rr rr rr rr rr rr rr rr rr
ng order: The sequence in which the spark plugs fire in each cylinder
rr rr rr rr rr rr rr rr rr rr rr rr
lower end: Refers to the location at the bottom of the block where the crankshaft and bearings are lo
rr r r rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr
cated
TDC: Top Dead Center, referring to the location of the piston at the top of the stroke
rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr
transverse engine: term given to the engines in front wheel drive vehicles
rr r r rr rr rr rr rr rr rr rr rr
[return to top] rr rr
WHAT’S NEW IN THIS CHAPTER RR RR RR RR
[Information to be added later by author] rr rr rr rr rr rr
The following elements are improvements in this chapter from the previous edition:
rr rr rr rr rr rr rr rr rr rr rr
[return to top] rr rr
CHAPTER OUTLINE RR
In a simple one-cylinder engine, the reciprocating (up-and-
rr rr rr rr rr rr rr
down) motion of the piston is changed to usable rotary motion by the connecting rod and cranksha
rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr
ft. A flywheel gives momentum to the crankshaft between power strokes. Valves control the engi
rr rr rr rr rr rr rr rr rr rr rr rr rr rr
ne’s intake and exhaust. (PPT Slide 4)
rr rr rr rr rr rr
During one four- rr rr
stroke cycle, the intake, compression, power, and exhaust strokes are completed. This action takes
rr rr rr rr rr rr rr rr rr rr rr rr rr r
720°
r , or two crankshaft revolutions. (PPT Slide 5)
rr rr rr rr rr rr rr
©rr2024rrCengage.rrAllrrRightsrrReserved.rrMayrrnotrrberrscanned,rrcopiedrrorrrduplicated,rrorrrpostedrrtorrarrpublic 3
lyr r accessiblerrwebsite,rrinrrwholerrorrrinrrpart.
, InstructorrrManual:rrChapterrr1:rrEnginerrOperation
The compression ratio is how the engine makes the most efficient use of the combustion event in
rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr
each cylinder. The higher the compression ratio the more potential output a cylinder has. (PPT
rr r r rr rr rr rr rr rr rr rr rr rr rr rr rr
Slide 6) rr
Cylinders are arranged in-line, in a V- rr rr rr rr rr rr
type, or opposed to each other. The most popular automotive engines have four, six, or
rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr
eight cylinders. (PPT Slide 7)
rr rr rr rr
The camshaft controls the opening and closing of the valves and, thus, the way that the engine
rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr
breathes. Different cam grinds provide better low-speed or better high-
rr rr rr rr rr rr rr rr rr
speed operation. (PPT Slides 8, 9)
rr rr rr rr rr
The camshaft is driven by a chain, a belt, or gears. (PPT Slide 8)
rr rr rr rr rr rr rr rr rr rr rr rr rr
Camshafts are driven by a timing chain or a timing belt. (PPT Slides 8, 9)
rr rr rr rr rr rr rr rr rr rr rr rr rr rr
Cylinder rows, called banks, are determined from the flywheel end of the engine. A complete
rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr
engine assembly including the heads is called a long block; without heads it is called a short
rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr
block. (PPT Slide 12, 13)rr rr rr rr
The crankcase houses the crankshaft and bearings. It is enclosed by the oil pan. The crankshaft
rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr
has a flywheel on one end and a vibration damper or pulley on the other end. The part that the
rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr
bearing rides against is called the main or rod bearing journal. Crankpins on four cylinders are
rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr
offset from each other by 180°
rr , in-line six cylinders by 120°
rr , and V8s by 90°. (PPT Slides 14)
rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr
Engine sizes are described by their cylinder displacement, usually in liters. Engine breathing
rr rr rr rr rr rr rr rr rr rr rr rr rr
determines the power that the engine develops. (PPT Slide 15)
rr rr rr rr rr rr rr rr rr
The location of the camshaft depends on the engine design and the type of vehicle the engine is
rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr
being put in. Cam- rr rr r r
In Block engines have the camshaft in the cylinder block. Overhead cam engines have the cam
rr rr rr rr rr rr rr rr rr r r rr rr rr rr rr
shaft in the cylinder head. (PPT Slide 17)
rr rr rr rr rr rr rr
Engine cylinders are fired in one of several firing orders. (PPT Slide 21)
rr rr rr rr rr rr rr rr rr rr rr rr
Pairs of pistons that go up and down together but fire 360°
rr rr from each other are called c
rr rr rr rr rr rr rr rr rr rr rr rr rr rr
ompanions. (PPT Slide 19) rr rr rr
Most engines have liquid cooling systems that use coolant to prevent rust and corrosion and
rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr
provide additional protection against freezing and boiling. (PPT Slides 23–25)
rr rr rr rr rr rr rr rr rr
Spark ignition engines utilize a spark plug to start the ignition event. (PPT Slide 26)
rr rr rr rr rr rr rr rr rr rr rr r r rr rr
Compression engines utilize heat and pressure to start the ignition event in the cylinder (PPT
rr rr rr rr rr rr rr rr rr rr rr rr rr rr rr
Slide 27) rr
©rr2024rrCengage.rrAllrrRightsrrReserved.rrMayrrnotrrberrscanned,rrcopiedrrorrrduplicated,rrorrrpostedrrtorrarrpublic 4
lyr r accessiblerrwebsite,rrinrrwholerrorrrinrrpart.