APIC'S CPIM Part 1 Post Test Questions and
Answers with solutions
In addition to customer orders, the master production schedule (MPS)
might handle which of the following types of demand?
Bill-of-material items
Interplant orders
Dependent demand
Parts list items - ANSWER Interplant orders: Interplant demand is usually
handled by the master production scheduling system in a manner similar
to customer orders.
A shipment of remote control components is delivered to a factory and
immediately taken to a workstation ready to begin assembly. What is the
name of this inventory management technique?
Lot-for-lot
Lot control
Efficient
Wall-to-wall inventory - ANSWER Wall-to-wall inventory: In wall-to-wall
inventory management, materials enter a plant and are processed right
away, as opposed to being logged in an inventory store until a later date.
Given the following, what is the work center backlog?
,Average input: 100 units/week
Average output: 100 units/week
Current work in process: 160 units
.63 weeks
1 week
1.6 weeks
2.6 weeks - ANSWER 1.6 weeks: To calculate the load that is backlog at a
work center, divide the current number of units (or hours) currently at
the work center by the average output, or 160 units/100 units of output
per week = 1.6 weeks of load.
Which correctly identifies the following examples of costs as internal
failure (I), external failure (E), appraisal costs (A), and prevention costs
(P)?
Operator training= I; product recalls and loss of customers = E; scrap and
machine maintenance= A; in-line inspection = P
Machine maintenance and in-line inspections = I; scrap and loss of
customers = E; product recalls = A; operator training = P
Scrap = I; product recalls and loss of customers = E; in -line inspections =
A; machine maintenance and operator training = P
Product recalls = I; scrap and in-line inspections = E; loss of customers =
- ANSWER Scrap = I; product recalls and loss of customers = E; in -line
inspections = A; machine maintenance and operator training = P: Scrap is
an internal failure cost because it occurs without the customer seeing it.
Product recalls and loss of customers are external failure costs because
the first is directly experienced by customers and the second is a direct
customer reaction to poor quality. In-line inspections are an appraisal
cost because this is an example of a quality control activity. Machine
, maintenance and operator training are examples of prevention costs
because these are investments designed to reduce the chances of
quality problems occurring in the first place.
Companies typically make final purchasing decisions based on which of
the following supplier characteristics?
Supplier fixed cost
Product advertising
Delivery reliability
Free-on-board shipping - ANSWER Delivery reliability: Besides perfect
quality, a key final purchasing decision point is delivery reliability.
Ensuring that purchase deliveries arrive on time is an essential feature
of supplier partnerships.
What type of demand inventory ordering model includes fixed reorder
cycles, fixed reorder quantities, optional replenishment, and hybrid
models?
Material requirements planning
Independent
Drum-buffer-rope
Kanban - ANSWER Independent: independent demand inventory ordering
models include fixed reorder cycles, fixed reorder quantities, optional
replenishment, and hybrid models, among others. Dependent demand
inventory ordering models include material requireme nts planning,
kanban, and drum-buffer-rope.
Answers with solutions
In addition to customer orders, the master production schedule (MPS)
might handle which of the following types of demand?
Bill-of-material items
Interplant orders
Dependent demand
Parts list items - ANSWER Interplant orders: Interplant demand is usually
handled by the master production scheduling system in a manner similar
to customer orders.
A shipment of remote control components is delivered to a factory and
immediately taken to a workstation ready to begin assembly. What is the
name of this inventory management technique?
Lot-for-lot
Lot control
Efficient
Wall-to-wall inventory - ANSWER Wall-to-wall inventory: In wall-to-wall
inventory management, materials enter a plant and are processed right
away, as opposed to being logged in an inventory store until a later date.
Given the following, what is the work center backlog?
,Average input: 100 units/week
Average output: 100 units/week
Current work in process: 160 units
.63 weeks
1 week
1.6 weeks
2.6 weeks - ANSWER 1.6 weeks: To calculate the load that is backlog at a
work center, divide the current number of units (or hours) currently at
the work center by the average output, or 160 units/100 units of output
per week = 1.6 weeks of load.
Which correctly identifies the following examples of costs as internal
failure (I), external failure (E), appraisal costs (A), and prevention costs
(P)?
Operator training= I; product recalls and loss of customers = E; scrap and
machine maintenance= A; in-line inspection = P
Machine maintenance and in-line inspections = I; scrap and loss of
customers = E; product recalls = A; operator training = P
Scrap = I; product recalls and loss of customers = E; in -line inspections =
A; machine maintenance and operator training = P
Product recalls = I; scrap and in-line inspections = E; loss of customers =
- ANSWER Scrap = I; product recalls and loss of customers = E; in -line
inspections = A; machine maintenance and operator training = P: Scrap is
an internal failure cost because it occurs without the customer seeing it.
Product recalls and loss of customers are external failure costs because
the first is directly experienced by customers and the second is a direct
customer reaction to poor quality. In-line inspections are an appraisal
cost because this is an example of a quality control activity. Machine
, maintenance and operator training are examples of prevention costs
because these are investments designed to reduce the chances of
quality problems occurring in the first place.
Companies typically make final purchasing decisions based on which of
the following supplier characteristics?
Supplier fixed cost
Product advertising
Delivery reliability
Free-on-board shipping - ANSWER Delivery reliability: Besides perfect
quality, a key final purchasing decision point is delivery reliability.
Ensuring that purchase deliveries arrive on time is an essential feature
of supplier partnerships.
What type of demand inventory ordering model includes fixed reorder
cycles, fixed reorder quantities, optional replenishment, and hybrid
models?
Material requirements planning
Independent
Drum-buffer-rope
Kanban - ANSWER Independent: independent demand inventory ordering
models include fixed reorder cycles, fixed reorder quantities, optional
replenishment, and hybrid models, among others. Dependent demand
inventory ordering models include material requireme nts planning,
kanban, and drum-buffer-rope.
