CMRP Practice Questions UPDATED ACTUAL
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defined as the cost that would be incurred, in today's
Replacement Asset Value
dollars, to replace the facility and equipment in its
(RAV)
current configuration.
metric for measuring how well a process is operating
by evaluating the three major process components:
Overall Equipment
availability, performance efficiency (rate/speed) and
Effectiveness (OEE)
quality. The process can be a single piece of
definition
equipment, a manufacturing cell, a production line or
a plant
Overall Equipment Availability × Performance Efficiency × Quality
Effectiveness (OEE)
equation
defined as the percentage of time that the process is
Availability actually operating (uptime) compared to when it is
scheduled to operate
Performance efficiency defined as the percentage of Actual Run Rate/Cycle
(rate/speed) Time to the Best Run Rate/Cycle Time
defined as the percentage of "First Pass, First Time"
Quality
Saleable Production to the Actual Production
total quantity of production produced in the given
Actual Production
time period, regardless of its quality
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An indicator that measures performance after the
Lagging Indicator business or process result starts to follow a particular
pattern or trend
An indicator that measures performance before the
Leading Indicator business or process result starts to follow a particular
pattern or trend
1. Management processes and behaviors (mission and
Three (3) sets of
vision, people skills)
measurable components
2. Operational execution (operations, design and
that make up the
maintenance)
maintenance and
3. Manufacturing performance (availability, quality,
reliability process
cost and benefits)
metrics that describe the Reliability, Availability and
mean metrics Maintainability (RAM) characteristics of a component,
asset or even facility
measure of the variables inherent in the design that
affect availability. In the calculation of downtime, it
usually includes only active repair time. It does not
Inherent Availability
include preventive maintenance time and
administrative or logistic delays, but does include
corrective maintenance downtime
Ai = MTBF / (MTBF + MTTR)
Inherent Availability Where MTBF = Mean Time Between Failures
Formula And MTTR = Mean Time to Repair (corrective
maintenance only)
probability that an item, when used under design
conditions in an ideal support environment, will
Achieved Availability perform satisfactorily. It includes both active repair
time and preventive maintenance time, but excludes
administrative and logistic delay times
Aa = MTBM / (MTBM + MDTM)
Achieved Availability
Where MTBM = Mean Time Between Maintenance
Formula
And MDTM = Mean Downtime for Maintenance
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probability that an item, when used under design
conditions in an operational environment, will perform
satisfactorily. It includes active repair time, preventive
Operational Availability
maintenance time and administrative and logistic
delays and represents the availability that is actually
experienced
Ao = MTBM / (MTBM + MDT)
Operational Availability
Where MTBM = Mean Time Between Maintenance
Formula
And MDT = Mean Down Time
defined by The Association for Manufacturing
Technology as the percentage of potential
Equipment Availability production time during which equipment is operable.
The term is applied to a single piece of manufacturing
equipment (or several machines acting as a unit)
Equipment Availability = [Production Time / Potential Production Time] x 100
Formula
probability that a device, system or component will be
Point Availability
operational at any random point in time
At = R(t) + ∫ t R(t - u)m(u)du
Where R(t) = Probability of operating during time (t)
Point Availability Formula
m(u) = The renewal density function
And u = The last repair time (0 < u < t)
average availability over a specific time period when
Average Availability an asset is available for use. It is also called mean
availability
the limit of the point availability function as time
Limiting Availability approaches infinity. It is also called steady-state
availability
Limiting Availability A∞ = lim At
Formula t→∞
the ratio of the benefit to the cost of training
Maintenance training ROI
maintenance employees
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