Lean Bronze Exam Questions and Answers correct

Lean Bronze Exam Questions and Answers correct What is the objective of Single Minute Exchange of Dies (SMED) Achieve zero change-over times Which of the following is considered value added? A tool removing material on a workpart (anything that changes or adds to the part) Quality Function Deployment (QFD) teams place focus on Acceptable quality limit sampling to ensure product meets customer specifications Catchball is the give and take among management levels; through catchball, --- cascades through the organization Strategies and tactics Hoshin planning is the nervous system of Lean production. Hoshin planning is most closely related to: Strategic Planning The first step on the Lean journey is to: Identify how value is perceived by our customers What would be the best method for catching abnormalities in operations Support constant checking and corrective action Value is created by the producer, but is determined by the Customer Gemba activities aid in developing a lean culture by providing Learning Experiences The role of the facilitator in a kaizen activity is to Guide the team's problem-solving process Kaizen improvement usually requires relatively little expense The best way to address the quality problems is to have quality specialists and team members go and see to analyze the problem, then preform root cause analysis The three elements of standard work procedure are Takt time, work sequence, and in process stock The interval between the last good piece of one part and the first good piece of the next part number is called Set-up time One piece flow incorporates 100% inspection because Every piece goes through the hands of every operator who verifies its quality Total Productive Maintenance is a lean concept that assigns Basic maintenance activities (cleaning,lubricating,etc) to the machine operators A key tool utilized in Kaizen is The PDCA cycle Working faster than the next operation is a waste of overproduction; it is undesirable because it Hides other wastes In a lean envirnoment, process engineering focuses on optimizing The flow of products In lean, which method is considered to be the most powerful for error-proofing Source Inspection Hoshin Planning Phase One Hoshin Generation- Setting the annual goals of the company Hoshin Planning Phase Two Houshin Development- Cascade goals to lower-level department Hoshin Planning Phase Three Hoshin Implementation- management activities required to apply the PDCA cycles