OTM Chapter 8 Exam With Accurate Answers 100% Verified
Andon ANSWER A system containing a board visible and a cord running along side of
and above the assembly line. An employee seeing a problem may pull the cord. The line
stops. This will appear on the board.
Automation ANSWER Use machines but use in conjunction with human intellect.
Genchi Genbutsu - ANSWER Go and observe the situation yourself, collect first hand
information from the situation by going and observing the situation yourself., collecting
data, and analyzing the data.
Heijunka - ANSWER Production leveling by reducing variation in the work schedule that
arises from either demand or from the desire to run production or transport in large
batches.
Ikko-Nagashi - ANSWER Work one unit of flow from one resource to the next rather than
in transfer batches
Jidoka - ANSWER If a problem is detected, the machine is shutdown forcing human
intervention that, in turn, triggers process improvement
Kaizen - ANSWER The process of making small changes to the process with the goal of
eliminating waste.
Kanban ANSWER An inventory control system in which production instruction and parts
delivery instructions are triggered by the consumption of parts downstream.
Muda ANSWER Waste
, Mura ANSWER Inconsistent or uneven flow
Muri ANSWER Too much work or overburdening of a machine or operator
Poka-Yoke ANSWER Error-proofing an operation so that defects do not happen again.
Stopping the problem from happening again.
James Womack - ANSWER An MIT professor who founded the international motor
vehicle program and later the lean enterprise institute
Toyota Production System - ANSWER A framework used to run operations with the goal
of reducing both the waste of capacity and the waste of flow time, thereby making sure
supply and demand are matched just in time.
Waste of a resource's time - ANSWER Waste of time from a resource's point of view,
which decreases the capacity of the resource.
Waste of time of a flow unit - ANSWER Waste of time from a flow unit point of view, which
makes the flow time of that flow unit longer than what is needed in the eyes of the
customer.
Frederick Winslow Taylor - ANSWER An engineer who pioneered the concept of
scientific management at the end of the 19th century.
Scientific management - ANSWER A management framework created by Frederick
Winslow Taylor that emphasizes efficiency and optimization.
Taiichi Ohno - ANSWER An engineer who pioneered the Toyota Production System, built
around the principles of waste reduction.
Waste - ANSWER The unnecessary waste of time and worker movements that should be
Andon ANSWER A system containing a board visible and a cord running along side of
and above the assembly line. An employee seeing a problem may pull the cord. The line
stops. This will appear on the board.
Automation ANSWER Use machines but use in conjunction with human intellect.
Genchi Genbutsu - ANSWER Go and observe the situation yourself, collect first hand
information from the situation by going and observing the situation yourself., collecting
data, and analyzing the data.
Heijunka - ANSWER Production leveling by reducing variation in the work schedule that
arises from either demand or from the desire to run production or transport in large
batches.
Ikko-Nagashi - ANSWER Work one unit of flow from one resource to the next rather than
in transfer batches
Jidoka - ANSWER If a problem is detected, the machine is shutdown forcing human
intervention that, in turn, triggers process improvement
Kaizen - ANSWER The process of making small changes to the process with the goal of
eliminating waste.
Kanban ANSWER An inventory control system in which production instruction and parts
delivery instructions are triggered by the consumption of parts downstream.
Muda ANSWER Waste
, Mura ANSWER Inconsistent or uneven flow
Muri ANSWER Too much work or overburdening of a machine or operator
Poka-Yoke ANSWER Error-proofing an operation so that defects do not happen again.
Stopping the problem from happening again.
James Womack - ANSWER An MIT professor who founded the international motor
vehicle program and later the lean enterprise institute
Toyota Production System - ANSWER A framework used to run operations with the goal
of reducing both the waste of capacity and the waste of flow time, thereby making sure
supply and demand are matched just in time.
Waste of a resource's time - ANSWER Waste of time from a resource's point of view,
which decreases the capacity of the resource.
Waste of time of a flow unit - ANSWER Waste of time from a flow unit point of view, which
makes the flow time of that flow unit longer than what is needed in the eyes of the
customer.
Frederick Winslow Taylor - ANSWER An engineer who pioneered the concept of
scientific management at the end of the 19th century.
Scientific management - ANSWER A management framework created by Frederick
Winslow Taylor that emphasizes efficiency and optimization.
Taiichi Ohno - ANSWER An engineer who pioneered the Toyota Production System, built
around the principles of waste reduction.
Waste - ANSWER The unnecessary waste of time and worker movements that should be
