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Exam (elaborations)

SIX SIGMA LEAN MANUFACTURING EXAM QUESTIONS AND ANSWERS

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SIX SIGMA LEAN MANUFACTURING EXAM QUESTIONS AND ANSWERS...

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SIX SIGMA LEAN MANUFACTURING
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Institution
SIX SIGMA LEAN MANUFACTURING
Module
SIX SIGMA LEAN MANUFACTURING

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Uploaded on
November 19, 2024
Number of pages
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Written in
2024/2025
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Who invented the first lean system and when? - ANSWER Henry Ford
1910's

Toyota production system (TPS) - ANSWER 1940 follows the henry
Ford model and "lean manufacturing" was coined in 1990

Who practices the first Six Sigma - ANSWER Motorola in 1979 saved
20 million of their page production line. Six Sigma Academia was
founded in 1980

If you want to achieve your goals don't focus on them - ANSWER
Reggie rivers

Benefits of lean - ANSWER Reducing waste results in
Reduced cycle time
Greater throughput
better productivity
improve quality
reduced costs

Fundamentals of lean - ANSWER specify value
create value
establish flow
implement pull
work for perfection

What is value - ANSWER What the customer wants and is willing to
pay for

What is MUDA - ANSWER Japanese for waste any thing that absorbs
recourse (cost) no added value tho

8 wastes - ANSWER TIMWOOD-T
Transportation
Inventory

, Motion
Waiting
Over production
Over processing
Defects
Talent (Unused)

What is value stream mapping used for - ANSWER to track the material
and information flow of product, document or service. its looking at
through the perspective of the product.

Foundation of all lean activities - ANSWER VSM

draw VSM one how it is and how you want to see it is called what -
ANSWER current state and future state map and implement the fixes to
close the gap between the two

Key Future State Questions - ANSWER Where can you use continuous
flow
where can you manage the queue
How will you level the service mix
What process improvements will be necessary

Is lean a box of tools or a way of culture? - ANSWER Its a way of
culture

Why is leadership important in lean manufacturing - ANSWER The
program must be driven form the top
the key is not about spending money, but "retalooling" the way people
think.

The key is not about spending money but retooling the way people think

What enables lean - ANSWER Policy deployment
and on
process mapping
kanabn
poka yok

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