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Lean Bronze Exam Study Guide

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Lean Bronze Exam Study Guide In lean thinking, value is created by the producer but can only be defined by the: designer/engineer Ultimate end user customer none of the above - answerUltimate End User Gemba in a service company is where: customers come into contact with services offered services are packaged and delivered services are documented none of the above - answercustomers come into contact with services offered The best way to handle low-volume, low-frequency orders with high-demand variation is to: use dedicated lines use the right-sized equipment supply product as it is demanded create product in workcells - answersupply product as it is demanded Defining value and making it flow typically leads to organization of production according to: function customer demand product families ©THEBRIGHT EXAM SOLUTIONS 11/8/2024 12:08 PM profitability - answerproduct families Organizations commonly add which of the following metric categories to PQCD to measure value to the customer? Safety Durability Sustainability Cosmetic Appea - answerSafety Value is defined as: What is sold to the customer Anything that results in profit for the company when it is sold Correct! What the customer is willing to pay for Providing high-quality products at low cost - answerWhat the customer is willing to pay for Which term denotes the voluntary alliance of all interested parties to oversee the entire value stream and eliminate all forms of waste? Vertical integration Supply Chain Management Correct! Lean enterprise Learning organization - answerLean enterprise When looking at a value stream to create and deliver value to customers, it is necessary to go beyond the confines of a company to include upstream suppliers. When this is done, what typically is the immediate discovery? Better ways to synchronize processes Excessive inventories Correct! Duplicate or repetitive processes Low-hanging fruits - answerDuplicate or repetitive processes The reason and motivation behind process measurements in general is measuring: for reporting and documentation to emphasize what matters ©THEBRIGHT EXAM SOLUTIONS 11/8/2024 12:08 PM Correct! what you want to improve to ensure use of resources in maximized - answerwhat you want to improve Inventory for a "non-lean" company is normally considered a (an)__________ while inventory for a lean company is viewed as _________. Correct! asset; waste necessity; unnecessary buffer; muda None of the above - answerasset; waste SMART goals should be set collaboratively with __________, having the __________ in mind in order to be most effective. company; values customer; products & services Correct! employee; customer manager; company - answeremployee; customer When lead time is reduced, what measure typically increases? Changeover time First pass yield Correct Answer Inventory Turns Cycle time - answerAnswer Inventory Turns If the countermeasures implemented from doing your A3 practical problem solving exercise fail to produce the expected results, you should: Throw away the A3 and start from scratch Correct! Revisit your A3 and identify other potential countermeasures Develop standard work to eliminate the discrepancy Hold a meeting to get all the staff together to solve the problem - answerRevisit your A3 and identify other potential countermeasures Which of the following is the most important when running a process? Correct Answer Quality

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©THEBRIGHT EXAM SOLUTIONS

11/8/2024 12:08 PM


Lean Bronze Exam Study Guide


In lean thinking, value is created by the producer but can only be defined by the:



designer/engineer

Ultimate end user

customer

none of the above - answer✔Ultimate End User

Gemba in a service company is where:



customers come into contact with services offered

services are packaged and delivered

services are documented

none of the above - answer✔customers come into contact with services offered

The best way to handle low-volume, low-frequency orders with high-demand variation is to:



use dedicated lines

use the right-sized equipment

supply product as it is demanded

create product in workcells - answer✔supply product as it is demanded

Defining value and making it flow typically leads to organization of production according to:

function

customer demand

product families

, ©THEBRIGHT EXAM SOLUTIONS

11/8/2024 12:08 PM

profitability - answer✔product families

Organizations commonly add which of the following metric categories to PQCD to measure value to the
customer?

Safety

Durability

Sustainability

Cosmetic Appea - answer✔Safety

Value is defined as:

What is sold to the customer

Anything that results in profit for the company when it is sold

Correct! What the customer is willing to pay for

Providing high-quality products at low cost - answer✔What the customer is willing to pay for

Which term denotes the voluntary alliance of all interested parties to oversee the entire value stream
and eliminate all forms of waste?

Vertical integration

Supply Chain Management

Correct! Lean enterprise

Learning organization - answer✔Lean enterprise

When looking at a value stream to create and deliver value to customers, it is necessary to go beyond
the confines of a company to include upstream suppliers. When this is done, what typically is the
immediate discovery?

Better ways to synchronize processes

Excessive inventories

Correct! Duplicate or repetitive processes

Low-hanging fruits - answer✔Duplicate or repetitive processes

The reason and motivation behind process measurements in general is measuring:

for reporting and documentation

to emphasize what matters

, ©THEBRIGHT EXAM SOLUTIONS

11/8/2024 12:08 PM

Correct! what you want to improve

to ensure use of resources in maximized - answer✔what you want to improve

Inventory for a "non-lean" company is normally considered a (an)__________

while inventory for a lean company is viewed as _________.

Correct! asset; waste

necessity; unnecessary

buffer; muda

None of the above - answer✔asset; waste

SMART goals should be set collaboratively with __________, having the __________ in mind in order to
be most effective.

company; values

customer; products & services

Correct! employee; customer

manager; company - answer✔employee; customer

When lead time is reduced, what measure typically increases?

Changeover time

First pass yield

Correct Answer Inventory Turns

Cycle time - answer✔Answer Inventory Turns

If the countermeasures implemented from doing your A3 practical problem solving exercise fail to
produce the expected results, you should:

Throw away the A3 and start from scratch

Correct! Revisit your A3 and identify other potential countermeasures

Develop standard work to eliminate the discrepancy

Hold a meeting to get all the staff together to solve the problem - answer✔Revisit your A3 and identify
other potential countermeasures

Which of the following is the most important when running a process?

Correct Answer Quality

, ©THEBRIGHT EXAM SOLUTIONS

11/8/2024 12:08 PM

Delivery

Production

Cost - answer✔Answer Quality

Which is most important when building your "corporate quality culture"?



Well-defined corporate mission statements

Employee attendance is monitored and rewarded

Production goals are always met

Correct Answer Problems are identified and fixed - answer✔Problems are identified and fixed

Your management decisions should be based on which of the following:

short-term profits

providing the highest quality

greatest ROI

Correct Answer A long-term philosophy - answer✔A long-term philosophy

Kanbans are a good example of:

5S

Correct! Visual management

Automation

Jidoka - answer✔Visual management

According to lean, problems are:

Correct! Opportunities for improvement

Ignored

Bad for the process

Someone's fault - answer✔Opportunities for improvement

What does TAKT time measure?

cycle time

output

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