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Specification and qualification of welding procedures for metallic materials — Welding procedure test —

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Part 1: Arc and gas welding of steels and arc welding of nickel and nickel alloys 1 Scope This document specifies how a preliminary welding procedure specification is qualified by welding procedure tests. This document applies to production welding, repair welding and build-up welding. This document defines the conditions for the execution of welding procedure tests and the range of qualification for welding procedures for all practical welding operations within the qualification of this document. The primary purpose of welding procedure qualification is to demonstrate that the joining process proposed for construction is capable of producing joints having the required mechanical properties for the intended application. Two levels of welding procedure tests are given in order to permit application to a wide range of welded fabrication. They are designated by levels 1 and 2. In level 2, the extent of testing is greater and the ranges of qualification are more restrictive than in level 1. Procedure tests carried out to level 2 automatically qualify for level 1 requirements, but not vice-versa. When no level is specified in a contract or application standard, all the requirements of level 2 apply. This document applies to the arc and gas welding of steels in all product forms and the arc welding of nickel and nickel alloys in all product forms. Arc and gas welding are covered by the following processes in accordance with ISO 4063. 111 — manual metal arc welding (metal-arc welding with covered electrode); 114 — self-shielded tubular-cored arc welding; 12 — submerged arc welding; 13 — gas-shielded metal arc welding; 14 — gas-shielded arc welding with non-consumable electrode; 15 — plasma arc welding; 311 — oxy-acetylene welding. The principles of this document may be applied to other fusion welding processes. NOTE A former process number does not require a new qualification test according to this document. Specification and qualification of welding procedures that were made in accordance with previous editions of this document may be used for any application for which the current edition is specified. In this case, the ranges of qualification of previous editions remain applicable. ISO 15614-1:2017(E) 2 © ISO 2017 – All rights reserved It is also possible to create a new WPQR (welding procedure qua

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,INTERNATIONAL ISO
STANDARD 15614-1

Second edition
2017-06




Specification and qualification of
welding procedures for metallic
materials — Welding procedure test —
Part 1:
Arc and gas welding of steels and arc
welding of nickel and nickel alloys
Descriptif et qualification d’un mode opératoire de soudage pour
les matériaux métalliques — Épreuve de qualification d’un mode
opératoire de soudage —
Partie 1: Soudage à l’arc et aux gaz des aciers et soudage à l’arc du
nickel et des alliages de nickel




Reference number
ISO 15614-1:2017(E)


© ISO 2017

,ISO 15614-1:2017(E)




COPYRIGHT PROTECTED DOCUMENT
© ISO 2017, Published in Switzerland
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form
or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior
written permission. Permission can be requested from either ISO at the address below or ISO’s member body in the country of
the requester.
ISO copyright office
Ch. de Blandonnet 8 • CP 401
CH-1214 Vernier, Geneva, Switzerland
Tel. +41 22 749 01 11
Fax +41 22 749 09 47

www.iso.org


ii © ISO 2017 – All rights reserved

, ISO 15614-1:2017(E)



Contents Page

Foreword ............................................................................................................................................................ v
Introduction ...................................................................................................................................................... vi
1 Scope ....................................................................................................................................................... 1
2 Normative references .......................................................................................................................... 2
3 Terms and definitions .......................................................................................................................... 3
4 Preliminary welding procedure specification (pWPS) ................................................................. 3
5 Welding procedure test ....................................................................................................................... 3
6 Test piece ................................................................................................................................................ 3
6.1 General ..................................................................................................................................................................... 3
6.2 Shape and dimensions of test pieces ........................................................................................................... 4
6.2.1 General.................................................................................................................................................... 4
6.2.2 Butt joint in plate with full penetration..................................................................................... 4
6.2.3 Butt joint in pipe with full penetration ...................................................................................... 4
6.2.4 T-joint ...................................................................................................................................................... 4
6.2.5 Branch connection ............................................................................................................................. 4
6.3 Welding of test pieces ........................................................................................................................................ 4
7 Examination and testing ..................................................................................................................... 8
7.1 Type and extent of testing .......................................................................................................... 8
7.2 Location and taking of test specimens ........................................................................................................ 9
7.3 Non-destructive testing .................................................................................................................................. 13
7.4 Destructive testing ........................................................................................................................................... 13
7.4.1 Transverse tensile test................................................................................................................... 13
7.4.2 Bend test ............................................................................................................................................. 13
7.4.3 Macroscopic examination ............................................................................................................ 13
7.4.4 Impact testing ................................................................................................................................... 14
7.4.5 Hardness testing .............................................................................................................................. 14
7.5 Acceptance levels.............................................................................................................................................. 15
7.6 Re-testing ............................................................................................................................................................. 16
8 Range of qualification ....................................................................................................................... 16
8.1 General .................................................................................................................................................................. 16
8.2 Related to the manufacturer ........................................................................................................................ 16
8.3 Related to the parent material..................................................................................................................... 17
8.3.1 Parent material grouping ............................................................................................................. 17
8.3.2 Material thickness ........................................................................................................................... 19
8.3.3 Diameter of pipes and branch connections .......................................................................... 21
8.3.4 Angle of branch connection......................................................................................................... 21
8.4 Common to all welding procedures........................................................................................................... 22
8.4.1 Welding processes .......................................................................................................................... 22
8.4.2 Welding positions ............................................................................................................................ 22
8.4.3 Type of joint/weld .....................................................................................................23
8.4.4 Filler material, manufacturer/trade name, designation ..........................................24
8.4.5 Filler material size........................................................................................................................... 24
8.4.6 Type of current...........................................................................................................25
8.4.7 Heat input (arc energy) ..............................................................................................25
8.4.8 Preheat temperature ...................................................................................................................... 25
8.4.9 Interpass temperature .................................................................................................................. 25
8.4.10 Post-heating for hydrogen release .............................................................................26
8.4.11 Heat-treatment................................................................................................................................. 26
8.5 Specific to processes .................................................................................................................26
8.5.1 Submerged arc welding (process 12)...................................................................................... 26
8.5.2 Gas-shielded metal arc welding (process 13) ...................................................................... 27

© ISO 2017 – All rights reserved iii

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