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Design to manufacture

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In this project I will be utilising my sketch and CAD skills to produce a redesign of a decorative bowl/facemask making bowl that then will become a physical product with different manufacturing techniques. I will be designing with taking in consideration materials, manufacturing process durability.

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August 31, 2023
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Written in
2021/2022
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Design for manifacture
SARAH CORREIA
SPD 240

,Content page

1 LIST OF FIGURES
2 THE BRIEF
3 INTRODUCTION
4 PROJECT PLANNING
5 MANUFACTURING TECHNIQUES
6 MIND MAP
7 PROJECT RESEARCH
8 VISUAL REFERENCE PAGE
9 BOWL DESIGN IDEATION AND DEVELOPMENT
10 MILLING EXPLORATION
11 CAD DEVELOPMENT
12 FINAL RENDERED DESIGN
13 SAND CASTING EXPLORATION
14 TOOK DESIGN IDEATION AND DEVELOPMENT.
15 3D PRINTING
16 INVESTMENT CASTING EXPLORATION
17 3D PRINTED BOWL
18 THE IDEAL PRODUCT
19 READY TO MANUFACTURE CASTING
20 MANUFACTURE AND SUSTAINABILITY APPROACH
21 BIBLIOGRAPHY
22 CONCLUSION

,List of Figures

Fig 1: Casting. 2022. [online image]. Available at: https://www.kernowcraft.com/blog/12-months-of-metal-
challenge-with-make-it-kim/12-months-of-metal-casting-granulation-for-jewellery-making
[ 10 of February 2021]
Fig 2: casted vase .2022. [online image]. Available at: https://www.kernowcraft.com/blog/12-months-of-met-
al-challenge-with-make-it-kim/12-months-of-metal-casting-granulation-for-jewellery-making
[ 10 of February 2021]
Fig 3: Milling. 2022. [online image]. Available at: https://photodune.net/item/metalworking-cnc-milling-ma-
chine/20553911?ref=evtheme
[ 10 of February 2021]
Fig 4: milled wood. 2022. [online image]. Available at: https://www.etsy.com/market/cnc_files?epik=dj0y-
JnU9T3g1MXBKdFFFWXhZeEN1VW54dlpvVWdHVHFaWHZONUMmcD0wJm49LTkwbWdacW4wMTB0d2cxd3Rf-
b20yQSZ0PUFBQUFBR0lvN1B3
[ 10 of February 2021]
Fig 5: Face mask 1. 2022. [online image]. Available at: https://www.pinterest.co.uk/pin/297378381650356420/
[ 20 of February 2021]
Fig 6: Face mask 2. 2022. [online image]. Available at: https://www.pinterest.co.uk/pin/297378381650356420/
[ 20 of February 2021]
Fig 7: Face mask 3. 2022. [online image]. Available at: https://www.pinterest.co.uk/pin/168392473559481231/
[ 20 of February 2021]
Fig 8: Primark kit. 2022. [online image]. Available at: https://www.primark.com/en-ie/all-products/cosmetics/
accessories/wooden-wellness-face-mask-tools-kit/p/210165219 [ 22 of February 2021]
Fig 9: Prior mask. 2022. [online image]. Available at: https://www.priorshop.uk/products/sea-
tox-face-mask-spa-kit?variant=41233251008665
[ 22 of February 2021]
Fig 10: C&M kit. 2022. [online image]. Available at: https://coralandmoss.co/products/clay-mask-mak-
ing-kit?variant=39688832876610 [ 22 of February 2021]

, The Brief
I will be learning about the design digital prototyping processes
that challenge the traditional way of making an object. I will
ideate on different versions within the following themes:


A material: metal, wood, plastic, alternative
sustainable material…

Fig 1: Casting
A technical form: milling, casting, moulding,
stamping…


A redisign:
one element of an object or a single
object…

I will choose one of these as the basis of my project and explore
different technical processes over the module.

Fig 2: casted vase Fig 3: Milling
With my developed design I will experiment with materials to
understand its possibilities and limits, look at interesting forms to
reproduce or look for a traditional object component to redesign.




Fig 4: milled wood
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sarahcorreia Falmouth University
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