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Table of Contents
Part I: ENGINE CONSTRUCTION, DIAGNOSIS, DISASSEMBLY AND INSPECTION.
1. ENGINE OPERATION.
2. ENGINE SHOP SAFETY.
3. DIAGNOSING ENGINE PROBLEMS.
4. ENGINE REMOVAL, DISASSEMBLY, INSPECTION AND IN-CHASSIS REPAIRS.
5. CLEANING THE ENGINE.
6. MEASURING.
Part II: THE BREATHING SYSTEM.
7. CYLINDER HEAD: PARTS AND SERVICE.
8. CYLINDER HEAD: SPRINGS, VALVES AND VALVE SEATS.
9. CAMSHAFTS, LIFTERS, TIMING BELTS AND CHAINS.
Part III: CYLINDER BLOCK ASSEMBLY.
10. CYLINDER BLOCK--INSPECTION AND SERVICE.
11. CRANKSHAFT, BEARINGS AND ENGINE BALANCING.
12. PISTONS, RINGS AND CONNECTING ROD.
13. LUBRICATION SYSTEM.
14. COOLING SYSTEM.
Part IV: ENGINE REPAIR AND REASSEMBLY.
15. ENGINE HARDWARE: FASTENERS, THREAD REPAIR AND GASKETS.
16. REASSEMBLY AND STARTING.
Part V: ENGINE POWER AND PERFORMANCE.
17. ENGINE BREATHING: INTAKE AND EXHAUST SYSTEMS.
18. TURBOCHARGERS AND SUPERCHARGERS.
19. PRODUCING POWER: VALVE TIMING, POWER AND TORQUE MEASUREMENT.
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Chapter 1-19
Chapter 1: Engine Operation
TABLE OF CONTENTS
Purpose and Perspective of the Chapter......................................................................................................... 2
Chapter Objectives....................................................................................................................................................2
Complete List of Chapter Activities and Assessments..............................................................................2
Key Terms..................................................................................................................................................................... 3
What’s New in This Chapter..................................................................................................................................3
Chapter Outline.......................................................................................................................................................... 3
Lesson Hints.................................................................................................................................................................5
Reading Assignment................................................................................................................................................ 5
Written Assignments................................................................................................................................................ 5
Chapter 1 Answers To Study Questions............................................................................................................5
Chapter 1 Answers To ASE-Style Review Questions...................................................................................... 6
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PURPOSE AND PERSPECTIVE OF THE CHAPTER
The purpose of this chapter is to introduce students to the basic construction and operation of an
internal combustion engine. It describes the many engine components and how to identify the various
pieces. Also explained are the different engine classifications along with the different systems and
how they work together to keep the engine operating effectively.
CHAPTER OBJECTIVES
Upon completion of this chapter, the student should be able to:
Explain the principles of internal combustion engine operation.
Identify internal combustion engine parts by name.
Explain various engine classifications and systems.
COMPLETE LIST OF CHAPTER ACTIVITIES AND ASSESSMENTS
For additional guidance, refer to the Teaching Online Guide.
Chapter Activity/Assessment Source (i.e., PPT Duration
Objective slide, Workbook)
Explain the Icebreaker PPT slide 2 10–15 mins
principles of
internal
combustion
engine operation.
Identify Activity PPT slide 27 10–20 minutes
internal
combustion
engine parts by
name.
Explain various Self-Assessment PPT slide 29 5–10 minutes
engine
classifications
and
systems.
[return to top]
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Table of Contents
Part I: ENGINE CONSTRUCTION, DIAGNOSIS, DISASSEMBLY AND INSPECTION.
1. ENGINE OPERATION.
2. ENGINE SHOP SAFETY.
3. DIAGNOSING ENGINE PROBLEMS.
4. ENGINE REMOVAL, DISASSEMBLY, INSPECTION AND IN-CHASSIS REPAIRS.
5. CLEANING THE ENGINE.
6. MEASURING.
Part II: THE BREATHING SYSTEM.
7. CYLINDER HEAD: PARTS AND SERVICE.
8. CYLINDER HEAD: SPRINGS, VALVES AND VALVE SEATS.
9. CAMSHAFTS, LIFTERS, TIMING BELTS AND CHAINS.
Part III: CYLINDER BLOCK ASSEMBLY.
10. CYLINDER BLOCK--INSPECTION AND SERVICE.
11. CRANKSHAFT, BEARINGS AND ENGINE BALANCING.
12. PISTONS, RINGS AND CONNECTING ROD.
13. LUBRICATION SYSTEM.
14. COOLING SYSTEM.
Part IV: ENGINE REPAIR AND REASSEMBLY.
15. ENGINE HARDWARE: FASTENERS, THREAD REPAIR AND GASKETS.
16. REASSEMBLY AND STARTING.
Part V: ENGINE POWER AND PERFORMANCE.
17. ENGINE BREATHING: INTAKE AND EXHAUST SYSTEMS.
18. TURBOCHARGERS AND SUPERCHARGERS.
19. PRODUCING POWER: VALVE TIMING, POWER AND TORQUE MEASUREMENT.
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Chapter 1-19
Chapter 1: Engine Operation
TABLE OF CONTENTS
Purpose and Perspective of the Chapter......................................................................................................... 2
Chapter Objectives....................................................................................................................................................2
Complete List of Chapter Activities and Assessments..............................................................................2
Key Terms..................................................................................................................................................................... 3
What’s New in This Chapter..................................................................................................................................3
Chapter Outline.......................................................................................................................................................... 3
Lesson Hints.................................................................................................................................................................5
Reading Assignment................................................................................................................................................ 5
Written Assignments................................................................................................................................................ 5
Chapter 1 Answers To Study Questions............................................................................................................5
Chapter 1 Answers To ASE-Style Review Questions...................................................................................... 6
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PURPOSE AND PERSPECTIVE OF THE CHAPTER
The purpose of this chapter is to introduce students to the basic construction and operation of an
internal combustion engine. It describes the many engine components and how to identify the various
pieces. Also explained are the different engine classifications along with the different systems and
how they work together to keep the engine operating effectively.
CHAPTER OBJECTIVES
Upon completion of this chapter, the student should be able to:
Explain the principles of internal combustion engine operation.
Identify internal combustion engine parts by name.
Explain various engine classifications and systems.
COMPLETE LIST OF CHAPTER ACTIVITIES AND ASSESSMENTS
For additional guidance, refer to the Teaching Online Guide.
Chapter Activity/Assessment Source (i.e., PPT Duration
Objective slide, Workbook)
Explain the Icebreaker PPT slide 2 10–15 mins
principles of
internal
combustion
engine operation.
Identify Activity PPT slide 27 10–20 minutes
internal
combustion
engine parts by
name.
Explain various Self-Assessment PPT slide 29 5–10 minutes
engine
classifications
and
systems.
[return to top]
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