WITH DETAILED CORRECT ANSWERS
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Answers with Rationales
1. Corrosion generally occurs at which of the following sites?
A) Cathode
B) Anode
C) Electrolyte
D) Metallic pathway
Correct Answer: B) Anode
Rationale: Corrosion is an electrochemical process where metal dissolution occurs at the
anode. The anode is the site of oxidation (loss of electrons), which causes the metal to
corrode .
2. Which one of these elements is NOT necessary for corrosion to occur?
A) Anode
B) Cathode
C) Reference Cell
D) Electrolyte
Correct Answer: C) Reference Cell
Rationale: A corrosion cell requires an anode, cathode, electrolyte, and metallic pathway. A
reference cell is not required for corrosion to occur; it is used in electrochemical
measurements .
,3. What is the function of the electrolyte?
A) Allows the flow of electrons between anode and cathode
B) Provides the metallic connection between anode and cathode
C) Allows the passage of ions to connect the corrosion cell
D) Prevents the flow of electrical current
Correct Answer: C) Allows the passage of ions to connect the corrosion cell
Rationale: The electrolyte is a medium that conducts ionic current, allowing the passage of
ions to connect the corrosion cell. This ionic flow completes the electrical circuit enabling
the anodic and cathodic reactions to proceed continuously .
4. What is the function of the metallic pathway?
A) Allows the passage of ions to connect the corrosion cell
B) Allows the flow of electrons to connect the corrosion cell
C) Prevents corrosion from occurring
D) Acts as the electrolyte
Correct Answer: B) Allows the flow of electrons to connect the corrosion cell
Rationale: The metallic pathway is the conductor that allows electrons to flow from the
anode to the cathode. This flow of electrons completes the electrical circuit required for
corrosion to occur .
5. Which type of coating contains specific components that slow down the
electrochemical cell by interfering with the anodic or cathodic reaction?
A) Sacrificial
B) Inhibitive
C) Barrier
D) Metallic
Correct Answer: B) Inhibitive
Rationale: Inhibitive pigments (like lead or chromates, though less common now) dissolve
slightly to create a solution that interferes with the corrosion cell. Inhibitive coatings work
by interfering with the electrochemical reactions at the anode or cathode .
,6. Uniform loss of thickness over an exposed surface is defined as:
A) Pitting corrosion
B) General corrosion
C) Galvanic corrosion
D) Erosion corrosion
Correct Answer: B) General corrosion
Rationale: General corrosion results in uniform loss of material over the entire surface. It is
relatively easy to inspect and does not typically cause sudden catastrophic failures .
7. Which form of corrosion accounts for at least 90% of metal damage by
corrosion?
A) General Corrosion
B) Galvanic Corrosion
C) Pitting Corrosion
D) Crevice Corrosion
Correct Answer: C) Pitting Corrosion
Rationale: Pitting is the most detrimental form of corrosion attack and is often responsible
for failures of components in process plants, where it accounts for at least 90% of the
metal damage by corrosion .
8. A pit may be described as:
A) A cavity on metal surface with the diameter equal to or less than depth
B) A uniform layer of metal loss
C) A crack in the metal surface
D) A blister in the metal
Correct Answer: A) A cavity on metal surface with the diameter equal to or less
than depth
Rationale: A pit is a cavity on a metal surface with the diameter equal to or less than
depth. Pitting corrosion is considered more dangerous than uniform corrosion because it is
more difficult to detect, predict, and prevent .
, 9. What is the driving force for pitting corrosion?
A) High temperature
B) The depassivation of a small area, which becomes anodic while a vast area becomes
cathodic
C) Low humidity
D) General metal thinning
Correct Answer: B) The depassivation of a small area, which becomes anodic while
a vast area becomes cathodic
Rationale: The driving force for pitting corrosion is the depassivation of a small area,
which becomes anodic while a vast area becomes cathodic, leading to very localized
galvanic corrosion .
10. Which ions are most likely to cause pitting corrosion?
A) Sulfates and nitrates
B) Chlorides, bromide or hypochlorite ions
C) Carbonates and bicarbonates
D) Phosphates
Correct Answer: B) Chlorides, bromide or hypochlorite ions
Rationale: Pitting corrosion is most likely to occur in solutions containing chloride,
bromide or hypochlorite ions. Engineering alloys such as stainless steel and aluminum
alloys, which form protective passive films on the surface, are often susceptible to pitting .
11. Crevice corrosion is similar to pitting corrosion in which type of environment?
A) A flowing electrolyte
B) A stagnant electrolyte
C) A dry environment
D) A high-temperature environment
Correct Answer: B) A stagnant electrolyte
Rationale: Crevice corrosion is similar to pitting corrosion in a stagnant electrolyte. This
form of corrosion initiates due to changes in local chemistry such as depletion of oxygen in
the crevice, increase in pH with increasing hydrogen ion concentration, and increase of
chloride ions .