FOREWORD
This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for certain 2012
Arctic Cat ATV models (see cover). The complete manual is designed to aid service personnel in service-oriented
applications.
Arctic Cat offers additional publications (when they become available) to aid in servicing other ATV models. To
service models not included in this manual, please refer to the following publications:
• 2012 Y-12+ Service Manual
• 2012 T-14 Service Manual
• 2012 300 DVX/Utility Service Manual
• 2012 350 Service Manual
• 2012 425 Service Manual
• 2012 700 Diesel Service Manual
• 2012 450 XC Service Manual
• 2012 650 Service Manual
• 2012 450/1000 Service Manual
This manual is divided into sections. Each section covers a specific ATV component or system and, in addition to
the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this
manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given
condition.
The service technician should become familiar with the operation and construction of each component or system
by carefully studying the complete manual. This manual will assist the service technician in becoming more aware
of and efficient with servicing procedures. Such efficiency not only helps build consumer confidence but also saves
time and labor.
All Arctic Cat ATV publications and decals display the words Warning, Caution, Note, and At This Point to
emphasize important information. The symbol ! WARNING identifies personal safety-related information.
Be sure to follow the directive because it deals with the possibility of severe personal injury or even death. A
CAUTION identifies unsafe practices which may result in ATV-related damage. Follow the directive because it
deals with the possibility of damaging part or parts of the ATV. The symbol NOTE: identifies supplementary
information worthy of particular attention. The symbol AT THIS POINT directs the technician to certain
and specific procedures to promote efficiency and to improve clarity.
At the time of publication, all information, photographs, and illustrations were technically correct. Some photo-
graphs used in this manual are used for clarity purposes only and are not designed to depict actual conditions.
Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred.
All materials and specifications are subject to change without notice.
Keep this manual accessible in the shop area for reference.
Product Service and
Warranty Department
Arctic Cat Inc.
© 2011 Arctic Cat Inc. August 2011
®™ Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701
Manual
Table of Contents
, TABLE OF CONTENTS
Service
Serv
ervice
rvice M
Manual
anual
'PSFXPSE
A V
1. General Information/Specifications 1
2. Periodic Maintenance 2
3. Engine/Transmission 3
4. Fuel/Lubrication/Cooling 4
5. Electrical System 5
6. Drive System/Brake System 6
7. Suspension
7
8. Steering/Frame
8
550
55
5 50
50 Mo
M
Mod
Mode
od
o de
d
del
elss
70
7
700
00
0 0 Mo
Mode
M
Mod
o
odde
d
del
ells
s
SHARE OUR PASSION
PASSION.
TM
,SECTION 1 - GENERAL INFORMATION/
SPECIFICATIONS
1
TABLE OF CONTENTS
General Specifications ............................................ 1-2
Torque Specifications .............................................. 1-2
Torque Conversions (ft-lb/N-m) ............................... 1-3
Break-In Procedure ................................................. 1-3
Gasoline - Oil - Lubricant ........................................ 1-4
Genuine Parts ......................................................... 1-4
Preparation For Storage.......................................... 1-5
Preparation After Storage........................................ 1-5
Manual 1-1
Table of Contents
, General Specifications Torque Specifications
CHASSIS EXHAUST COMPONENTS
Brake Type Hydraulic w/Brake Lever Torque
Lock and Auxiliary Brake Part Part Bolted To
ft-lb N-m
Tire Size Front - 25 x 8-12
Rear - 25 x 10-12 Exhaust Pipe Engine 20 27
(700 Mud Pro) Front - 28 x 9-14 Spark Arrester Muffler 48 5.5
(700 Mud Pro) Rear - 28 x 11-14 in.-lb
Tire Inflation Pressure 0.35 kg/cm² (5 psi) ELECTRICAL COMPONENTS
0.49 kg/cm² (7 psi) - TRV/
Cruiser Engine/Harness Ground Cap Crankcase 8 11
Screw
MISCELLANY
Coil Air Filter Housing 7 10
Spark Plug Type NGK CPR8E
Spark Plug Gap 0.5-0.6 mm (0.019-0.024 in.) STEERING COMPONENTS
Gas Tank Capacity 21.6 L (5.7 U.S. gal.) - FIS Steering Post Bearing Frame 20 27
21.9 L (5.8 U.S. gal.) - TBX Housing
20.0 L (5.3 U.S. gal.) - TRV/ Steering Post Bearing Flange Frame 20 27
Cruiser
Lower Steering Bearing Steering Post 40 54
Coolant Capacity 2.9 L (3.0 U.S. qt) Washer Cap Screw***
Rear Drive Capacity 250 ml (8.5 fl oz)* Tie Rod End Knuckle/Steering Post 30 41
Front Differential Capacity 275 ml (9.3 fl oz)** EPS Housing Frame 35 47
Engine Oil Capacity (approx) 2.5 L (2.6 U.S. qt) - Overhaul BRAKE COMPONENTS
1.9 L (2.0 U.S. qt) - Change
Brake Disc* Hub 15 20
Gasoline (recommended) 87 Octane Regular
Unleaded Brake Hose Caliper 20 27
Engine Oil (recommended) Arctic Cat ACX All Weather Brake Hose (Banjo-Fitting) Master Cylinder 20 27
(Synthetic)
Brake Hose Auxiliary Brake Cylinder 20 27
Differential/Rear Drive Lubricant SAE Approved 80W-90
Hypoid Master Cylinder (Rear) Frame 12 16
Drive Belt Width (minimum) 35.6 mm (1.40 in.) Hydraulic Caliper Knuckle 20 27
(w/“Patch-Lock”)
Brake Fluid DOT 4
Master Cylinder Clamp Master Cylinder 6 8
Taillight/Brakelight 12V/8W/27W
Brake Pedal Brake Pedal Axle 25 34
Headlight 12V/27W (2)
CHASSIS COMPONENTS
ELECTRICAL SYSTEM
Footrest Frame (8 mm) 20 27
Ignition Timing 10° BTDC @ 1500 RPM
Spark Plug Cap 5000 ohms Footrest Frame (10 mm) 40 54
Ignition Coil (primary) Less than 5.0 ohms SUSPENSION COMPONENTS (Front)
Resistance (terminal (+) to terminal (-)) A-Arm Frame 50 68
(secondary) 12k-19k ohms (high tension -
plug cap - to terminal (+)) Knuckle Ball Joint 35 47
Ignition Coil Primary Voltage Battery Voltage Shock Absorber Frame/Upper A-Arm 50 68
(orange (+) to blue/white(-)) Knuckle A-Arm 50 68
Stator Coil (crankshaft position sensor) 150-250 ohms (blue to SUSPENSION COMPONENTS (Rear)
Resistance green)
(AC generator) Less than 1 ohm (yellow to Shock Absorber (Upper) Frame 50 68
yellow) Shock Absorber (Lower) Lower A-Arm 20 27
Crankshaft Position Sensor AC Voltage 2.0 volts (blue to green) A-Arm Frame 50 68
AC Generator Output (no load) 75 AC volts @ 5000 RPM
(yellow to yellow) Knuckle A-Arm 35 47
Specifications subject to change without notice.
* One inch below plug threads.
** At the plug threads.
1-2 Manual Section
Table of Contents Table of Contents
This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for certain 2012
Arctic Cat ATV models (see cover). The complete manual is designed to aid service personnel in service-oriented
applications.
Arctic Cat offers additional publications (when they become available) to aid in servicing other ATV models. To
service models not included in this manual, please refer to the following publications:
• 2012 Y-12+ Service Manual
• 2012 T-14 Service Manual
• 2012 300 DVX/Utility Service Manual
• 2012 350 Service Manual
• 2012 425 Service Manual
• 2012 700 Diesel Service Manual
• 2012 450 XC Service Manual
• 2012 650 Service Manual
• 2012 450/1000 Service Manual
This manual is divided into sections. Each section covers a specific ATV component or system and, in addition to
the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this
manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given
condition.
The service technician should become familiar with the operation and construction of each component or system
by carefully studying the complete manual. This manual will assist the service technician in becoming more aware
of and efficient with servicing procedures. Such efficiency not only helps build consumer confidence but also saves
time and labor.
All Arctic Cat ATV publications and decals display the words Warning, Caution, Note, and At This Point to
emphasize important information. The symbol ! WARNING identifies personal safety-related information.
Be sure to follow the directive because it deals with the possibility of severe personal injury or even death. A
CAUTION identifies unsafe practices which may result in ATV-related damage. Follow the directive because it
deals with the possibility of damaging part or parts of the ATV. The symbol NOTE: identifies supplementary
information worthy of particular attention. The symbol AT THIS POINT directs the technician to certain
and specific procedures to promote efficiency and to improve clarity.
At the time of publication, all information, photographs, and illustrations were technically correct. Some photo-
graphs used in this manual are used for clarity purposes only and are not designed to depict actual conditions.
Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred.
All materials and specifications are subject to change without notice.
Keep this manual accessible in the shop area for reference.
Product Service and
Warranty Department
Arctic Cat Inc.
© 2011 Arctic Cat Inc. August 2011
®™ Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701
Manual
Table of Contents
, TABLE OF CONTENTS
Service
Serv
ervice
rvice M
Manual
anual
'PSFXPSE
A V
1. General Information/Specifications 1
2. Periodic Maintenance 2
3. Engine/Transmission 3
4. Fuel/Lubrication/Cooling 4
5. Electrical System 5
6. Drive System/Brake System 6
7. Suspension
7
8. Steering/Frame
8
550
55
5 50
50 Mo
M
Mod
Mode
od
o de
d
del
elss
70
7
700
00
0 0 Mo
Mode
M
Mod
o
odde
d
del
ells
s
SHARE OUR PASSION
PASSION.
TM
,SECTION 1 - GENERAL INFORMATION/
SPECIFICATIONS
1
TABLE OF CONTENTS
General Specifications ............................................ 1-2
Torque Specifications .............................................. 1-2
Torque Conversions (ft-lb/N-m) ............................... 1-3
Break-In Procedure ................................................. 1-3
Gasoline - Oil - Lubricant ........................................ 1-4
Genuine Parts ......................................................... 1-4
Preparation For Storage.......................................... 1-5
Preparation After Storage........................................ 1-5
Manual 1-1
Table of Contents
, General Specifications Torque Specifications
CHASSIS EXHAUST COMPONENTS
Brake Type Hydraulic w/Brake Lever Torque
Lock and Auxiliary Brake Part Part Bolted To
ft-lb N-m
Tire Size Front - 25 x 8-12
Rear - 25 x 10-12 Exhaust Pipe Engine 20 27
(700 Mud Pro) Front - 28 x 9-14 Spark Arrester Muffler 48 5.5
(700 Mud Pro) Rear - 28 x 11-14 in.-lb
Tire Inflation Pressure 0.35 kg/cm² (5 psi) ELECTRICAL COMPONENTS
0.49 kg/cm² (7 psi) - TRV/
Cruiser Engine/Harness Ground Cap Crankcase 8 11
Screw
MISCELLANY
Coil Air Filter Housing 7 10
Spark Plug Type NGK CPR8E
Spark Plug Gap 0.5-0.6 mm (0.019-0.024 in.) STEERING COMPONENTS
Gas Tank Capacity 21.6 L (5.7 U.S. gal.) - FIS Steering Post Bearing Frame 20 27
21.9 L (5.8 U.S. gal.) - TBX Housing
20.0 L (5.3 U.S. gal.) - TRV/ Steering Post Bearing Flange Frame 20 27
Cruiser
Lower Steering Bearing Steering Post 40 54
Coolant Capacity 2.9 L (3.0 U.S. qt) Washer Cap Screw***
Rear Drive Capacity 250 ml (8.5 fl oz)* Tie Rod End Knuckle/Steering Post 30 41
Front Differential Capacity 275 ml (9.3 fl oz)** EPS Housing Frame 35 47
Engine Oil Capacity (approx) 2.5 L (2.6 U.S. qt) - Overhaul BRAKE COMPONENTS
1.9 L (2.0 U.S. qt) - Change
Brake Disc* Hub 15 20
Gasoline (recommended) 87 Octane Regular
Unleaded Brake Hose Caliper 20 27
Engine Oil (recommended) Arctic Cat ACX All Weather Brake Hose (Banjo-Fitting) Master Cylinder 20 27
(Synthetic)
Brake Hose Auxiliary Brake Cylinder 20 27
Differential/Rear Drive Lubricant SAE Approved 80W-90
Hypoid Master Cylinder (Rear) Frame 12 16
Drive Belt Width (minimum) 35.6 mm (1.40 in.) Hydraulic Caliper Knuckle 20 27
(w/“Patch-Lock”)
Brake Fluid DOT 4
Master Cylinder Clamp Master Cylinder 6 8
Taillight/Brakelight 12V/8W/27W
Brake Pedal Brake Pedal Axle 25 34
Headlight 12V/27W (2)
CHASSIS COMPONENTS
ELECTRICAL SYSTEM
Footrest Frame (8 mm) 20 27
Ignition Timing 10° BTDC @ 1500 RPM
Spark Plug Cap 5000 ohms Footrest Frame (10 mm) 40 54
Ignition Coil (primary) Less than 5.0 ohms SUSPENSION COMPONENTS (Front)
Resistance (terminal (+) to terminal (-)) A-Arm Frame 50 68
(secondary) 12k-19k ohms (high tension -
plug cap - to terminal (+)) Knuckle Ball Joint 35 47
Ignition Coil Primary Voltage Battery Voltage Shock Absorber Frame/Upper A-Arm 50 68
(orange (+) to blue/white(-)) Knuckle A-Arm 50 68
Stator Coil (crankshaft position sensor) 150-250 ohms (blue to SUSPENSION COMPONENTS (Rear)
Resistance green)
(AC generator) Less than 1 ohm (yellow to Shock Absorber (Upper) Frame 50 68
yellow) Shock Absorber (Lower) Lower A-Arm 20 27
Crankshaft Position Sensor AC Voltage 2.0 volts (blue to green) A-Arm Frame 50 68
AC Generator Output (no load) 75 AC volts @ 5000 RPM
(yellow to yellow) Knuckle A-Arm 35 47
Specifications subject to change without notice.
* One inch below plug threads.
** At the plug threads.
1-2 Manual Section
Table of Contents Table of Contents
