SM498S
CGC, CGP, CDP 20-30
Shop Manual
VOLUME 1 OF 2, GROUPS 00 - 03
Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
, Truck Models Covered by this Manual
This manual consists of a “base” module that pertains to You may, however, purchase specific modules and expand
ail Genesis models and other modules that pertain only to your manual to fully cover multiple models. To do so,
specific models. Manuals shipped with the truck contain order the desired modules as you would any other Clark
the base module and the modules specific to the purchased part.
truck.
Arrangement and Use of this Manual
Clark armuges parts and service procedures by standard- You can quickly locate a specific point in the manual by
ized Groups. In this manual, Groups are similar to “chap- using the headers and footers that appear on every Section
ters.” Groups are listed in the indexes on the next page. page. The following illustration points out these areas.
Each Group begins with a table of contents that shows the
Sections contained within the Group. Lengthy Sections
also begin with a table of contents.
Each Group and Section has an identifying name and
number, or “ID.”
Each page also has a unique ID The page ID consists of ns In
three numbers separated by hyphens. The three numbers
/
represent the Group number, the Section number, and the
page number. For example, “00-1-2” on the lower comer
Section ID Mania,
ID
\
Section ID
of the page indicates Group 00, Section 1, Page 2.
The Group number sometimes has a letter or letters added
to it in parentheses if one or more variations of the Group This manual is intended for the use of trained service
exist. For example, if the truck has a standard transaxle, personnel. Please read Group SA, “Safe Maintenance,”
Group 06 is expressed as “06(S);” if the truck has a hydro- and the Operator’s Manual before working on or operat-
static transmission, Group 06 is expressed as “06(H).” ing the truck.
0 Copyright Clark Material Handling 1994 Copyrighted Material SM 598,Oct ‘94
Intended for CLARK dealers only
Do not sell or distribute
, CONTENTS
Contents of this Manual
Group Index
Group SA. Safe Maintenance Group 22. Wheels and Tires
Group PS. Periodic Service Group 23. Brake System
Group 00. Engines Group 25. Steering Column and Gear
Group 01. Cooling System Group 26. Steer Axle
Groupo2.Fuel System Group 29. Hydraulic Pump, Sump, and Filters
Group 03. Air Induction System Group 30. Hydraulic Control Valve/Lii Circuit
Group 06. Transmission Group 32. Tilt Cylinders
Group 12. Ignition System Group 34. uprights
Group w. Instrument Pod Group 38. Counterweight, Sheet Metal, & Chassis
Group 14. Electrical System Group 40. Specifications
Alphabetical Index
(SEE NEXT PAGE)
Pictorial Index
Group 34. Uprights
Y
\ n n /Group 06. Transmission
Group 32. Tilt Cylinders
II / Group 23. Brake/Inching System
SM 598, Apr ‘96 Copyrighted Material Contents-l
Intended for CLARK dealers only
Do not sell or distribute
, GROUP SA
GROUP SA
SAFE MAINTENANCE
Safety ............................................................................... Section 1
Lifting, Jacking, and Blocking the Truck ..................... Section 2
Towing .............................................................................. Section 2
SM 598, OCT ‘94 Copyrighted Material Safe Maintenance
Intended for CLARK dealers only
Do not sell or distribute
CGC, CGP, CDP 20-30
Shop Manual
VOLUME 1 OF 2, GROUPS 00 - 03
Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
, Truck Models Covered by this Manual
This manual consists of a “base” module that pertains to You may, however, purchase specific modules and expand
ail Genesis models and other modules that pertain only to your manual to fully cover multiple models. To do so,
specific models. Manuals shipped with the truck contain order the desired modules as you would any other Clark
the base module and the modules specific to the purchased part.
truck.
Arrangement and Use of this Manual
Clark armuges parts and service procedures by standard- You can quickly locate a specific point in the manual by
ized Groups. In this manual, Groups are similar to “chap- using the headers and footers that appear on every Section
ters.” Groups are listed in the indexes on the next page. page. The following illustration points out these areas.
Each Group begins with a table of contents that shows the
Sections contained within the Group. Lengthy Sections
also begin with a table of contents.
Each Group and Section has an identifying name and
number, or “ID.”
Each page also has a unique ID The page ID consists of ns In
three numbers separated by hyphens. The three numbers
/
represent the Group number, the Section number, and the
page number. For example, “00-1-2” on the lower comer
Section ID Mania,
ID
\
Section ID
of the page indicates Group 00, Section 1, Page 2.
The Group number sometimes has a letter or letters added
to it in parentheses if one or more variations of the Group This manual is intended for the use of trained service
exist. For example, if the truck has a standard transaxle, personnel. Please read Group SA, “Safe Maintenance,”
Group 06 is expressed as “06(S);” if the truck has a hydro- and the Operator’s Manual before working on or operat-
static transmission, Group 06 is expressed as “06(H).” ing the truck.
0 Copyright Clark Material Handling 1994 Copyrighted Material SM 598,Oct ‘94
Intended for CLARK dealers only
Do not sell or distribute
, CONTENTS
Contents of this Manual
Group Index
Group SA. Safe Maintenance Group 22. Wheels and Tires
Group PS. Periodic Service Group 23. Brake System
Group 00. Engines Group 25. Steering Column and Gear
Group 01. Cooling System Group 26. Steer Axle
Groupo2.Fuel System Group 29. Hydraulic Pump, Sump, and Filters
Group 03. Air Induction System Group 30. Hydraulic Control Valve/Lii Circuit
Group 06. Transmission Group 32. Tilt Cylinders
Group 12. Ignition System Group 34. uprights
Group w. Instrument Pod Group 38. Counterweight, Sheet Metal, & Chassis
Group 14. Electrical System Group 40. Specifications
Alphabetical Index
(SEE NEXT PAGE)
Pictorial Index
Group 34. Uprights
Y
\ n n /Group 06. Transmission
Group 32. Tilt Cylinders
II / Group 23. Brake/Inching System
SM 598, Apr ‘96 Copyrighted Material Contents-l
Intended for CLARK dealers only
Do not sell or distribute
, GROUP SA
GROUP SA
SAFE MAINTENANCE
Safety ............................................................................... Section 1
Lifting, Jacking, and Blocking the Truck ..................... Section 2
Towing .............................................................................. Section 2
SM 598, OCT ‘94 Copyrighted Material Safe Maintenance
Intended for CLARK dealers only
Do not sell or distribute
