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Summary

Samenvatting Biochemical Engineering Technologies

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Preview 4 out of 35 pages

This summary contains all the subject matter of the course “Biochemical Engineering Technologies”

Content preview

H1: Introduction
What is biochemical engineering




-
- Application of (chemical) engineering principles to biological systems & biotechnology sector
o Quantitative approach in which fundamental results from biosciences is combined
with core disciplines from engineering sciences  best design of bioprocesses
o Study of engineering principles applied to processes involving cell / enzyme catalysts


Biochemical engineers
- How much can we produce?
- What is the bioreactor size for this production? How can we scale-up/down?
- How much will it cost? How will we separate and purify the products of interest?


Biochemicals – Why do we care?
- Prepare for a different world
- Petroleum only as raw material for a few platform chemicals (mostly aromatics) & where
even natural gasses will run scarce
- Use of calorific value of oil & gas for heating & cooling / for producing electricity will need to
be sharply reduced / banned
- Transportation sector will have to find solutions where gasoline is substituted by other
means of vehicle propulsion

, -


Importance of bioprocesses
-




-




o Biochemical engineering produces lots of energy (more than chemical)  reactor
needs to be cooled

,Steps in the development of bioprocesses
-




-
o Batch: no inlet / outlet
o Semi-batch: eg addition of air
o Continuous: inlet & outlet & open

, Fermentation technology
General
- Process of growing cells
- Here, “fermentation” is not fermentation
- 5 main products
o Cells (eg bakers’ yeast)
o Enzymes & proteins
o Primary metabolites (eg ethanol)
o Secondary metabolites (eg antibiotics)
- Primary vs secondary metabolites




o Death: cells kill themselves with their own products

Stirred tank
- Mixing and bubble dispersion are achieved by mechanical
agitation
- Baffles to avoid vortexing
- Used for free and immobilized enzyme reactions, and for
culture of suspended and immobilized cells
- High levels of shear (impeller) can also damage sensitive
cells, particularly in plant and animal cell cultures
- Mechanically agitated reactors are impractical at volumes >
500 m ³ (too high power requirements )
o Agitate by bubbling (mechanically is better but this is
less expensive)
- Cooling coils

Bubble column
- Aeration & mixing achieved by gas sparging
- Applied industrially for production of bakers’ yeast, beer,
vinegar, treatment of wastewater
- Foaming can be problem requiring mechanical dispersal /
addition of antifoam to medium

Table of contents

  1. 01 What is biochemical engineering 1
  2. 02 Biochemical engineers 1
  3. 03 Biochemicals – Why do we care? 1
  4. 04 Importance of bioprocesses 2
  5. 05 Steps in the development of bioprocesses 3
  6. 06 Fermentation technology 4
    1. General 4
    2. Stirred tank 4
    3. Bubble column 4
    4. Airlift reactor 5
    5. Packed bed / plugged flow model 5
    6. Fluidized bed 5
    7. Trickle bed 6
  7. 07 (Bio)process design methodology 7
  8. 08 Flow diagrams 8
    1. Process flow diagrams (PFD) 8
    2. Process and instrumentation diagram (P&ID) 9
    3. P&ID of a pilot-scale fermenter 9
  9. 09 (Bio)process analysis 10
  10. 10 Introduction 11
  11. 11 Rate of reactions 12
  12. 12 Mole balance 13
    1. General mole balance 13
    2. Batch reactors 13
    3. Fed-batch reactor 14
    4. Continuously stirred tank reactor (CSTR) or backmix reactor 14
    5. Tubular reactors 15
    6. Plug flow model for ideal tubular reactors 15
  13. 13 Reactors in series 16
    1. General 16
    2. CSTRs in series 16
    3. CSTR & PFR in series with heat effects 16
  14. 14 Reactor sizing for gas-phase reactions 17
  15. 15 Stoichiometry of microbial reactions 17
  16. 16 Mass balance for bioreactions 18
    1. General mass balance for cell growth (atom balance) 18
    2. Available electrons (Aé) 19
  17. 17 Yield, theoretical O2 demand 20
  18. 18 Rate laws: homogeneous reactions 21
  19. 19 Rate laws: enzymatic reactions (homogeneous) 21
    1. Enzymes 21
    2. Saturation type kinetics: Michaelis-Menten kinetics 21
    3. Effect of temperature on enzymatic activity: 22
    4. In enzymatic reactions 22
    5. Effect of pH 23
    6. Kinetics of enzyme deactivation 23
    7. Enzyme’s half life (h) 23
  20. 20 Rate laws: cell growth (homogeneous) 23
  21. 21 Kinetics of products production in cell cultures 24
  22. 22 Substrate uptake kinetics in cell culture 25
  23. 23 Yields in cell culture 26
  24. 24 Batch bioreactors 27
  25. 25 Fed-batch operation 27
  26. 26 Continuously stirred tank bioreactors 28
  27. 27 Plug flow (tubular) reactors (PFR) 29
  28. 28 Diffusion theory: Fick’s law 30
  29. 29 Two-film theory (1904, Nerst) 31
  30. 30 Mass transport 32
  31. 31 Oxygen uptake in cell cultures 33
    1. General 33
    2. O2 from sparger to cells: more than 2 film model: 33
    3. Calculation of 33
    4. Effect of solutes (salts, acids, sugars) 33
    5. Determination of kLa 34

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April 12, 2026
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