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ICC CWI EXAM | CERTIFIED WELDING INSPECTOR|ACTUAL QUESTIONS AND VERIFIED ANSWERS|GRADED A+|BRAND NEW 2026 UPDATE!!!!!

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ICC CWI EXAM | CERTIFIED WELDING INSPECTOR|ACTUAL QUESTIONS AND VERIFIED ANSWERS|GRADED A+|BRAND NEW 2026 UPDATE!!!!! This title has been carefully crafted to be a highly effective and descriptive name for this study document. It clearly indicates the document's primary focus on the ICC CWI examination, explicitly mentioning the Certified Welding Inspector certification it pertains to. Furthermore, it assures potential buyers that the included questions are authentic and the answers have been verified for accuracy. The inclusion of "GRADED A+" adds a strong element of credibility and suggests high-quality material. Finally, the "BRAND NEW 2026 UPDATE!!!!!", signals that the content is current and relevant, making it an appealing choice for students preparing for upcoming exams, ensuring they have the most up-to-date and pertinent information available.

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Given, a column is 29 feet long. What is the maximum variation in straightness? - AN-
SWER 0.3625; D1.1 5.23.1



Reference is made to Figure 6.4 in AWS D1.1, 2006. What is the maximum size discontinuity
allowed in 3/4" thick complete penetration groove weld ? - ANSWER 1-1/16"; D1.1
F6.4(a)



If welding ASTM A913 steel of

thickness exceeding 1 1/2 inches (38 mm)

without use of preheat, what is the

maximum diffusible hydrogen permitted

from the filler metal being used? - ANSWER 8ml/100g (H8); D1.1 T3.2



For welding structural steel under AWS

D1.1, which welding process does not

require qualification testing? - ANSWER SMAW, SAW, GMAC (not -S), FCAW; D1.1 3.2.1



Given: two pieces of 1/4 inch flat bar is

to be connected with a lap joint. What is

the minimum overlap of material in this

stress-carrying lap joint? - ANSWER 1-1/4"; D1.1 2.8.1.2



The specified depth of a welded girder

is 36 inches. What is the maximum depth


1

,of this member? - ANSWER 36-1/8"; D1.1 5.23.9



For welding reinforcing steel, a welder

qualified using #8 (#25) bar, is qualified

to weld reinforcing bars - ANSWER #8 and up; D1.4 6.3.2.2



What is the maximum SMAW

electrode diameter when welding in the

vertical or overhead position, if the WPS

is to be prequalified? - ANSWER 3/16"; D1.1 T3.7



When welding sheet steel, the permitted

length of undercut of an arc spot weld of 1

inch diameter (25 mm) is - ANSWER pi/8 or 0.39; D1.3 6.1.1.4



Reference is made to a CJP Groove

Weld column splice (in compression) on

material with a minimum tensile strength

of 70 ksi. What is the minimum filler

metal tensile strength required for this

application? - ANSWER 10 ksi less than matching filler metal=60 ksi?; D1.1 T2.3



Reference is made to a CJP Groove

Weld column splice (in compression) on

material with a minimum tensile strength

of 70 ksi. What is the minimum filler

metal tensile strength required for this


2

, application? - ANSWER 10 ksi less than matching filler metal=60 ksi?; D1.1 T2.3



For a welded built-up beam with a

specified depth of 10 inches (250 mm),

what is the acceptable range of actual

depths following completion of welding? - ANSWER 10 +/- 1/8; D1.1 5.23.9



Submerged arc welding flux received

in damaged packaging must be discarded

or dried under what conditions? - ANSWER Minimum temperature of 500F for 1 hr be-
fore use; 5.3.3.2



Nondestructive testing is required on a

particular long complete penetration

groove weld in a welded subassembly.

The design professional has determined

that spot testing of this weldment will be

sufficient. What is the minimum length of

each spot test? - ANSWER At least 1 in a 4"; D1.1 6.15.3



What is the effective area of a 1 inches

thick complete penetration groove weld

that is 6 inches long? - ANSWER 6 sq.in ; D1.1 2.3.1.5



For a flare-V groove weld between

two reinforcing bars specified to be 4

inches (100 mm) in length, what is the



3

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